黏性介质压力成形技术研究进展
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摘要
黏性介质压力成形技术采用半固态、可流动、具有一定粘度的高分子聚合物作为传力介质,近年来已被应用于解决航空、航天等领域中难变形复杂形状零件的成形制造问题。黏性介质作为一种应变速率敏感性材料,能够在成形过程中自适应于板材的变形状态,其独特的力学性能有利于提高零件的尺寸精度、优化壁厚分布、克服局部失稳。针对黏性介质提供的黏性附着力提高板材成形性的机理、黏性介质压力成形过程中非均匀压力场的梯度分布特征和板材与体积变形的有限元法和无网格法的耦合算法等方面对黏性介质压力成形技术的研究进展进行了综述。
Viscous pressure forming technology adopts a kind of semisolid,flowable and viscous high molecular polymer to serve as the pressure-carrying medium,it has been applied to solve the manufacture problems of complex components for difficult-to-form materials in the field of aviation and space industry. Viscous medium is a kind of rate-dependent material which can be self-adjusted to the deformation state of sheet metal in the forming process. The unique mechanical properties of viscous medium are favorable for improving dimensional accuracy of parts,optimizing wall-thickness distribution as well as surmounting localized instability. Review of recent advancements of the technology of viscous pressure forming( VPF) process,including three aspects: the mechanism for the promotion of sheet formability due to viscous adhesive stress provided by viscous medium,the characteristic of gradient distribution for non-uniform stress field in VPF process and a coupled algorithm of finite element method and meshless method which takes coupled deformation of sheet and bulk into consideration,was made.
Viscous pressure forming technology adopts a kind of semisolid,flowable and viscous high molecular polymer to serve as the pressure-carrying medium,it has been applied to solve the manufacture problems of complex components for difficult-to-form materials in the field of aviation and space industry. Viscous medium is a kind of rate-dependent material which can be self-adjusted to the deformation state of sheet metal in the forming process. The unique mechanical properties of viscous medium are favorable for improving dimensional accuracy of parts,optimizing wall-thickness distribution as well as surmounting localized instability. Review of recent advancements of the technology of viscous pressure forming( VPF) process,including three aspects: the mechanism for the promotion of sheet formability due to viscous adhesive stress provided by viscous medium,the characteristic of gradient distribution for non-uniform stress field in VPF process and a coupled algorithm of finite element method and meshless method which takes coupled deformation of sheet and bulk into consideration,was made.
引文
[1] ROADES M L,ROADES L J. Die forming metallic sheet materials,United States Patent,5085068[P]. 1992.
[2] GUTSCHER G,WU H C,NGAILE G. Determination of flow stress for sheet metal forming using the viscous pressure bulge(VPB)test[J]. Journal of Materials Processing Technology,2004,146(1):1-7.
[3] WANG Z J,LIU J G,WANG X Y,et al. Viscous pressure forming(VPF):state-of-the-art and future trends[J]. Journal of Materials Processing Technology,2004,151(1-3):80-87.
[4]王忠金,王仲仁,王君平,等.冲压发动机超薄壁波纹形件的粘性介质压力成形[J].推进技术,2002,23(1):84-88.WANG Zhongjin,WANG Zhongren,WANG Junping,et al. Viscous pressure forming of super-alloy super-thin wall corrugated parts applied to ramjet engine[J]. Journal of Propulsion Technology,2002,23(1):84-88.
[5]王忠金.难变形板材复杂形状构件粘性介质压力成形技术[J].航空制造技术,2014,10:26-31.WANG Zhongjin. Viscous pressure forming(VPF)for difficult-toform sheet metal parts with complex three-dimensional shape.[J]. Astronautical manufacturing technology,2014,10:26-31.
[6] SHULKINL B,POSTERARO R A,AHMETOGLU M A,et al.Blank holder force(BHF)control in viscous pressure forming(VPF)of sheet metal[J]. Journal of Materials Processing Technology,2000,98(1):7-16.
[7]相楠.粘性介质对尺寸梯度突变薄壁构件成形性的影响[D].哈尔滨:哈尔滨工业大学,2017.XIANG Nan. Effects of viscous medium on formability of thinwalled components with abrupt gradient variation in dimensions[D]. Harbin:Harbin Institute of Technology,2017.
[8]李泽鑫.板材粘性介质压力成形压力分布特性的研究[D].哈尔滨:哈尔滨工业大学,2018.LI Zexin. Research of the distribution characteristic of pressure in sheet viscous pressure forming[D]. Harbin:Harbin Institute of Technology,2018.
[9] XIANG N,WANG Z J,CAI S P. Mechanism on increased sheet formability induced by tangential adhesive stress in sheet flexible forming process employing viscoplasticpressure-carrying medium[J]. International Journal of Machine Tools and Manufacture,2018,133:18-30.
[10] WANG Z J,LIU Y. Investigation on deformation behavior of sheet metals in viscous pressure bulging based on ESPI[J]. Journal of Materials Precessing Technology,2010,210(11):1536-1544.
[11]刘岩.板材粘性介质胀形过程力学行为的研究[D].哈尔滨:哈尔滨工业大学,2011.LIU Yan. Mechanical behavior of sheet metal in viscous pressure bulging[D]. Harbin:Harbin Institute of Technology,2011.
[2] GUTSCHER G,WU H C,NGAILE G. Determination of flow stress for sheet metal forming using the viscous pressure bulge(VPB)test[J]. Journal of Materials Processing Technology,2004,146(1):1-7.
[3] WANG Z J,LIU J G,WANG X Y,et al. Viscous pressure forming(VPF):state-of-the-art and future trends[J]. Journal of Materials Processing Technology,2004,151(1-3):80-87.
[4]王忠金,王仲仁,王君平,等.冲压发动机超薄壁波纹形件的粘性介质压力成形[J].推进技术,2002,23(1):84-88.WANG Zhongjin,WANG Zhongren,WANG Junping,et al. Viscous pressure forming of super-alloy super-thin wall corrugated parts applied to ramjet engine[J]. Journal of Propulsion Technology,2002,23(1):84-88.
[5]王忠金.难变形板材复杂形状构件粘性介质压力成形技术[J].航空制造技术,2014,10:26-31.WANG Zhongjin. Viscous pressure forming(VPF)for difficult-toform sheet metal parts with complex three-dimensional shape.[J]. Astronautical manufacturing technology,2014,10:26-31.
[6] SHULKINL B,POSTERARO R A,AHMETOGLU M A,et al.Blank holder force(BHF)control in viscous pressure forming(VPF)of sheet metal[J]. Journal of Materials Processing Technology,2000,98(1):7-16.
[7]相楠.粘性介质对尺寸梯度突变薄壁构件成形性的影响[D].哈尔滨:哈尔滨工业大学,2017.XIANG Nan. Effects of viscous medium on formability of thinwalled components with abrupt gradient variation in dimensions[D]. Harbin:Harbin Institute of Technology,2017.
[8]李泽鑫.板材粘性介质压力成形压力分布特性的研究[D].哈尔滨:哈尔滨工业大学,2018.LI Zexin. Research of the distribution characteristic of pressure in sheet viscous pressure forming[D]. Harbin:Harbin Institute of Technology,2018.
[9] XIANG N,WANG Z J,CAI S P. Mechanism on increased sheet formability induced by tangential adhesive stress in sheet flexible forming process employing viscoplasticpressure-carrying medium[J]. International Journal of Machine Tools and Manufacture,2018,133:18-30.
[10] WANG Z J,LIU Y. Investigation on deformation behavior of sheet metals in viscous pressure bulging based on ESPI[J]. Journal of Materials Precessing Technology,2010,210(11):1536-1544.
[11]刘岩.板材粘性介质胀形过程力学行为的研究[D].哈尔滨:哈尔滨工业大学,2011.LIU Yan. Mechanical behavior of sheet metal in viscous pressure bulging[D]. Harbin:Harbin Institute of Technology,2011.