ZJ112卷接机组SE烟条输送通道自动清洁装置的设计
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摘要
为降低ZJ112卷接机组的故障停机率,减少设备清洁时间,设计了一种SE烟条输送通道自动清洁装置。该装置通过推杆气缸带动切刀动作快速切断烟条,分别在微波源前部和U型导管处增加两路压缩空气,在设备停机时将切断的烟条从微波源通道内吹出,实现烟条输送通道的自动清理。控制系统以原有设备主PLC为核心,采用备用输入/输出地址,通过编程自动控制清洁流程。以济南卷烟厂生产的"泰山(红将军)"牌卷烟为对象进行测试,结果表明:自动清洁装置安装后对烟支质量无影响,设备停机后有效清洁率达98.61%,节省清洁时间10.4 s/次。改进后机组降低了操作工的劳动强度,提高了设备运行效率。
In order to reduce the failure rate and equipment cleaning time,an automatic cleaning device for SE tobacco rod conveying channel in ZJ112 cigarette maker was designed,wherein a pneumatic cylinder pushed a cutting knife to cut off the tobacco rod quickly,and compressed air was introduced into the front section of the microwave source and the U-shaped guide respectively to blown any residues off the microwave source channel when the machine was stopped. Based on the master PLC of ZJ112,the control system adopted backup input/output address and controlled cleaning process through programming. Test running was carried out on cigarette brand"Mount Tai(Red General)"in Jinan Cigarette Factory,the results showed that the quality of cigarettes was not affected by the installation of the said automatic cleaning device. The effective cleaning rate reached 98.61% after machine shutdown,and cleaning duration reduced by 10.4 s. The cleaning device decreases operators' labor intensity and promotes machine efficiency.
In order to reduce the failure rate and equipment cleaning time,an automatic cleaning device for SE tobacco rod conveying channel in ZJ112 cigarette maker was designed,wherein a pneumatic cylinder pushed a cutting knife to cut off the tobacco rod quickly,and compressed air was introduced into the front section of the microwave source and the U-shaped guide respectively to blown any residues off the microwave source channel when the machine was stopped. Based on the master PLC of ZJ112,the control system adopted backup input/output address and controlled cleaning process through programming. Test running was carried out on cigarette brand"Mount Tai(Red General)"in Jinan Cigarette Factory,the results showed that the quality of cigarettes was not affected by the installation of the said automatic cleaning device. The effective cleaning rate reached 98.61% after machine shutdown,and cleaning duration reduced by 10.4 s. The cleaning device decreases operators' labor intensity and promotes machine efficiency.
引文
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[13]GB 5606.3—2005卷烟第3部分:包装、卷制技术要求及贮运[S].GB 5606.3—2005 Cigarettes—Part 3:technical requirements for packing,making,storage and transport[S].
[2]韩龙,任科明,杨鸣.ZJ112卷接机组异物剔除二次分切轮气路的改进[J].烟草科技,2016,49(8):99-102.HAN Long,REN Keming,YANG Ming.Improvement of air circuit in final cut drum for foreign matter rejecting in ZJ112 cigarette maker[J].Tobacco Science&Technology,2016,49(8):99-102.
[3]姜冬子,孙东亮,杨健荣,等.YJ212接装机最终分切鼓轮切割机构的改进[J].烟草科技,2011(9):24-25.JIANG Dongzi,SUN Dongliang,YANG Jianrong,et al.Improvement of cutting mechanism in final cutting drum in YJ212 plug assembler[J].Tobacco Science&Technology,2011(9):24-25.
[4]祝智斌.ZJ17与ZJ112型卷接机组摆动板调整机构的研究[J].湖南文理学院学报(自然科学版),2013,25(1):86-88.ZHU Zhibin.Research on oscillating plate adjustment mechanism of ZJ17 and ZJ112 cigarette making and filter assembling group[J].Journal of Hunan University of Arts and Science(Natural Science),2013,25(1):86-88.
[5]龚道平.ZJ112卷接机组液压系统的改进及应用[J].湖南文理学院学报(自然科学版),2016,28(1):83-86.GONG Daoping.Improvement and application of hydraulic system in ZJ112 filter cigarette maker[J].Journal of Hunan University of Arts and Science(Science and Technology),2016,28(1):83-86.
[6]邹超强.ZJ112型卷接机组缺嘴烟支吹拢装置的改进[J].湖南文理学院学报(自然科学版),2012,24(1):93-94.ZOU Chaoqiang.The improvement design of theblowing device of cigarettes without filters in ZJ112cigarette making and filter assembling machine combination[J].Journal of Hunan University of Arts and Science(Natural Science),2012,24(1):93-94.
[7]姜冬子,王金晨,褚洪国,等.YJ212接装机搓板自动清洁装置的研究与设计[J].化工自动化及仪表,2017,44(4):383-387,412.JIANG Dongzi,WANG Jinchen,CHU Hongguo,et al.Study and design of rolling block auto-cleaning equipment on YJ212 assembler[J].Control and Instruments in Chemical Industry,2017,44(4):383-387,412.
[8]刘为刚,刘才,储祥冬.PROTOS2-2卷接机组搓接鼓轮自动清洁装置的研制[J].烟草科技,2016,49(11):94-97.LIU Weigang,LIU Cai,CHU Xiangdong.An automatic cleaning device for rolling drum in PROTOS2-2cigarette maker[J].Tobacco Science&Technology,2016,49(11):94-97.
[9]段晓明,胡开利,韩明,等.卷接机组三工位接装纸切刀自动润滑清洁系统的设计[J].烟草科技,2016,49(9):92-96.DUAN Xiaoming,HU Kaili,HAN Ming,et al.Design of automatic lubricating&cleaning system for tipping paper cutting knife in filter cigarette maker[J].Tobacco Science&Technology,2016,49(9):92-96.
[10]黑金生,杨晖,张爱武,等.YJ19型卷烟机集流管内腔自动清洁装置的设计与应用[J].装备制造技术,2016(5):150-152.HEI Jinsheng,YANG Hui,ZHANG Aiwu,et al.Design and application of collecting main lumens self-cleaning device of YJ19[J].Equipment Manufacturing Technology,2016(5):150-152.
[11]汪功明.基于微波检测技术的卷烟机烟支重量控制系统设计[J].食品与机械,2015,31(6):113-116.WANG Gongming.Design of cigarette weight control system based on microwave detecting technology[J].Food&Machinery,2015,31(6):113-116.
[12]闻邦椿.机械设计手册[M].5版.北京:机械工业出版社,2010.WEN Bangchun.Machine design handbook[M].5th ed.Beijing:China Machine Press,2010.
[13]GB 5606.3—2005卷烟第3部分:包装、卷制技术要求及贮运[S].GB 5606.3—2005 Cigarettes—Part 3:technical requirements for packing,making,storage and transport[S].