MAX1-8接装机最后切割装置的改进
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摘要
为解决MAX1-8接装机生产空管二元复合滤嘴烟支时存在滤嘴切口毛边、接装纸褶皱等问题,通过对烟支切割原理进行分析,采用高略契金常数定理和正交试验的方法,对最后切割装置的支撑方式、圆刀转速和规格等进行了改进。改进后圆刀转速可达2 000 r/min,圆刀、夹刀板的最佳参数组合为圆刀直径92 mm,厚度0.2 mm,夹刀板直径72 mm,有效降低了滤嘴烟支的切割力。以PROTOS1-8卷接机组生产的"古田光芒"牌卷烟为对象进行测试,结果表明:改进后每1 000支烟中滤嘴切割缺陷烟支数量为零,卷烟纸消耗减少170 m/万支,接装纸消耗减少0.116 kg/万支。该方法可为提高复合滤嘴烟支切割质量提供技术支持。
In order to reduce the defectives of rough filter edge and wrinkled tipping of cavity dual filter cigarettes made by MAX1-8 filter assembler, the support means, circular knife speed and specifications of final cutting unit were modified by means of Goryachkin's constant theorem and orthogonal test. The circular knife speed was raised up to 2 000 r/min, the optimal parameters were knife diameter 92 mm, thickness 0.2 mm and knife clampers' diameter 72 mm, under which the cutting force on filter cigarettes was effectively reduced.Cigarettes of brand"GU TIAN SHINE"were tested on PROTOS1-8 cigarette maker. The results showed that the amount of cigarettes with defective filter cut per thousand cigarette was zero, the consumption of cigarette paper and tipping paper decreased by 17 meters and 11.6 grams per thousand cigarettes. This method provides a technical support for promoting the cutting quality of dual filter cigarettes.
In order to reduce the defectives of rough filter edge and wrinkled tipping of cavity dual filter cigarettes made by MAX1-8 filter assembler, the support means, circular knife speed and specifications of final cutting unit were modified by means of Goryachkin's constant theorem and orthogonal test. The circular knife speed was raised up to 2 000 r/min, the optimal parameters were knife diameter 92 mm, thickness 0.2 mm and knife clampers' diameter 72 mm, under which the cutting force on filter cigarettes was effectively reduced.Cigarettes of brand"GU TIAN SHINE"were tested on PROTOS1-8 cigarette maker. The results showed that the amount of cigarettes with defective filter cut per thousand cigarette was zero, the consumption of cigarette paper and tipping paper decreased by 17 meters and 11.6 grams per thousand cigarettes. This method provides a technical support for promoting the cutting quality of dual filter cigarettes.
引文
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[4]姚二民,张峻松,毛多斌,等.茶质纸-醋纤二复合滤嘴在卷烟中的应用[J].烟草科技,2008(8):49-52.YAO Ermin,ZHANG Junsong,MAO Duobin,et al.Application of cellulose containing tea powder-acetate dual filter in cigarette[J].Tobacco Science&Technology,2008(8):49-52.
[5]金勇,王诗太,李克,等.卷烟滤嘴在降焦减害中的研究进展[J].烟草科技,2016,49(11):98-106.JIN Yong,WANG Shitai,LI Ke,et al.Recent advance in application of cigarette filter to reducing tar and harmful components in cigarette smoke[J].Tobacco Science&Technology,2016,49(11):98-106.
[6]何海鹏,范伟明.超细支空管二元复合滤嘴检测技术在ZJ118卷接机组中的应用[J].烟草科技,2017,50(7):88-91.HE Haipeng,FAN Weiming.Application of super-slim cavity dual filter inspection to ZJ118 cigarette maker[J].Tobacco Science&Technology,2017,50(7):88-91.
[7]徐思民,王晓兵,秦昌峰.基于YL23C滤棒成型机组的超细支复合滤棒成型技术[J].烟草科技,2016,49(9):82-86.XU Simin,WANG Xiaobing,QIN Changfeng.Super-slim combined filter rod making based on YL23C filter rod combiner[J].Tobacco Science&Technology,2016,49(9):82-86.
[8]董莲芝.大学物理[M].北京:清华大学出版社,2011.DONG Lianzhi.College physics[M].Beijing:Tsinghua University Press,2011.
[9]濮良贵,纪名贵.机械设计[M].7版.北京:高等教育出版社,2001.PU Lianggui,JI Minggui.Machine design[M].7th ed.Beijing:Higher Education Press,2001.
[10]刘鸿文.材料力学(Ⅱ)[M].4版.北京:高等教育出版社,2004.LIU Hongwen.Mechanics of materials(Ⅱ)[M].4th ed.Beijing:Higher Education Press,2004.