异型烟双码垛自动分拣虚拟托盘和合单算法技术及实现
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摘要
对异型烟柔性分拣系统的研究是烟草物流自动化领域的重要内容之一。本文针对异型烟因规格不一,无法自动分拣、堆垛,分拣效率低下的问题,研究提出了双排烟仓双码垛异型烟自动分拣技术方案;研发柔性烟仓以及机械手码垛,实现异型烟码垛分拣自动化;设计了异型烟自动分拣虚拟托盘及合单算法;采用Tecnomatix Plant Simulation搭建了分拣线仿真模型,在Sim Talk实现虚拟托盘及合单算法;实验表明,本文提出的双码垛方法显著提高了异型烟自动分拣效率,达到9 174条/小时,是单码垛分拣系统效率的1.92倍。
The flexible sorting system for non-conventional types of cigarettes is an important part of tobacco logistics automation. The double-pallet automatic sorting technology with double-line warehouse for non-conventional cigarettes was put forward to address irregularity,auto-sorting failure,stacking and low efficiency due to nonstandard specifications. The flexible cigarette storehouse and palletizing manipulator were developed to enable the auto-sorting of non-conventional cigarettes. A virtual tray algorithm and combining order algorithm were designed and was applied in Sim Talk. The sorting line simulation model was built using Tecnomatix Plant Simulation. The experiment shows that the proposed double stacking significantly improves the efficiency of the automatic sorting for non-conventional types of cigarettes,reaching 9 174 bar per hr,1.92 times the efficiency adopted by the single output system.
The flexible sorting system for non-conventional types of cigarettes is an important part of tobacco logistics automation. The double-pallet automatic sorting technology with double-line warehouse for non-conventional cigarettes was put forward to address irregularity,auto-sorting failure,stacking and low efficiency due to nonstandard specifications. The flexible cigarette storehouse and palletizing manipulator were developed to enable the auto-sorting of non-conventional cigarettes. A virtual tray algorithm and combining order algorithm were designed and was applied in Sim Talk. The sorting line simulation model was built using Tecnomatix Plant Simulation. The experiment shows that the proposed double stacking significantly improves the efficiency of the automatic sorting for non-conventional types of cigarettes,reaching 9 174 bar per hr,1.92 times the efficiency adopted by the single output system.
引文
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[3]冯浩楠,王俊高,滕达,等.相似理论在基于通信的列车控制系统仿真系统中的应用[J].科学技术与工程,2018,18(01):109-114.
[4]冯治国.步行训练机器人虚拟样机协同仿真方法研究[J].贵州大学学报(自然科学版),2013,30(01):55-58+83.
[5]顾嘉,廖栋霞,熊根良,等.装配生产线仿真与优化技术研究[J].机械设计与制造,2014,(05):99-101.
[6]凌成兴.坚持稳中求进总基调争创稳中向好新作为以“两个超万亿”优异成绩迎接党的十九大胜利召开[N].东方烟草报,2017-01-17(002).
[7]管忠,高钦乐,崔晓云,等.细支烟与标准烟共线分拣模式的研究与应用[J].物流技术与应用,2017,22(11):113-114.
[8]丁一,林国龙.烟草配送中心多阶段物流系统分析及应用[J].烟草科技,2012,(10):16-20.
[9]李伯虎,柴旭东,张霖,等.面向新型人工智能系统的建模与仿真技术初步研究[J].系统仿真学报,2018,30(02):349-362.
[10]李春杰,肖素梅,朱霄聪.基于Petri网与Flexsim的生产物流系统建模与仿真[J].机械设计与制造,2007,(12):62-64.
[11]李传勇,何世伟,陈旭超.铁路物流中心物流能力仿真系统总体设计[J].四川水泥,2017,(05):93-96.
[12]陈伟兴,李少波,黄海松.离散型制造物联过程数据主动感知及管理模型[J].计算机集成制造系统,2016,22(1):166-176.
[13]李浩渊.集装箱码头物流系统的基于仿真的优化方法研究[D].沈阳:东北大学,2009.
[14]Bangsow S.Tecnomatix Plant Simulation:Modeling and Programming by Means of Examples[M].Springer Publishing Company,Incorporated,2015.
[15]金从众.天津烟草物流中心再建设规划与自动分拣系统优化研究[D].天津:天津大学,2014.