零件再制造过程的不确定能耗建模与评估方法
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摘要
针对零件再制造过程能耗评估困难问题,建立基于图形评审技术(graphical evaluation and review technology,GERT)的能耗模型.首先,分析了零件再制造过程中能耗特性及能耗不确定性的原因,阐述再制造过程各工序能量消耗的一般规律.其次,基于GERT建立了零件再制造过程能耗模型,给出了不同再制造处理方式的概率和期望能耗的计算方法.最终以发动机曲轴的再制造过程为案例对所提出的模型和方法进行了验证,并与Arena软件仿真结果进行了对比分析,验证了结果的合理性.
An energy consumption model based on graphical evaluation and review technology(GERT)is proposed with regard to the difficulty in assessing the energy consumption in parts remanufacturing.Firstly,the energy consumption characteristics in parts remanufacturing and the reasons of energy consumption uncertainty are analyzed and the general law of energy consumption in each remanufacturing process is explained.Secondly,the GERT-based energy consumption model for parts remanufacturing is established and the computational approaches for the probability and the expected energy consumption under different remanufacturing treatments are proposed.Finally,an engine crankshaft remanufacturing is taken as an illustrative case to validate the proposed model and method.A comparison with simulation results of Arena software is conducted to testify the feasibility of the results.
An energy consumption model based on graphical evaluation and review technology(GERT)is proposed with regard to the difficulty in assessing the energy consumption in parts remanufacturing.Firstly,the energy consumption characteristics in parts remanufacturing and the reasons of energy consumption uncertainty are analyzed and the general law of energy consumption in each remanufacturing process is explained.Secondly,the GERT-based energy consumption model for parts remanufacturing is established and the computational approaches for the probability and the expected energy consumption under different remanufacturing treatments are proposed.Finally,an engine crankshaft remanufacturing is taken as an illustrative case to validate the proposed model and method.A comparison with simulation results of Arena software is conducted to testify the feasibility of the results.
引文
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[12]李欣.物流系统建模与仿真:使用Arena软件[M].上海:格致出版社,2013:202.LI Xin. Modeling and Simulation of Logistics System:Using Arena Software[M].Shanghai:Truth and Wisdom Press,2013:202.(in Chinese)
[2] LIU Zhichao,LI Tao,JIANG Qiuhong,et al.Life cycle assessment-based comparative evaluation of originally manufactured and remanufactured diesel engines[J].Journal of Industrial Ecology,2014,18(4):567-576.
[3] BOUSTANI A,SAHNI S,GRAVES S C,et al.Appliance remanufacturing and life cycle energy and economic savings[C]//Proceedings of the 2010IEEE InternationalSymposiumonSustainable Systems and Technology,ISSST 2010.Washington D C:IEEE Computer Society,2010:5507713.
[4] ADLER D P,KUMAR V,LUDEWIG P A,et al.Comparing energy and other measures of environmental performance in the original manufacturing and remanufacturing of engine components[C]//ProceedingsoftheASMEInternational Manufacturing Science and Engineering Conference2007,MSEC 2007.New York:American Society of Mechanical Engineers,2007:851-860.
[5]罗毅.面向再制造的机床能耗分析模型及节能关键技术研究[D].重庆:重庆大学,2013.LUO Yi.Energy consumption analytical model and energy-saving technology of machine tool for remanufacturing[D]. Chongqing:Chongqing University,2013.(in Chinese)
[6]杜彦斌,曹华军,刘飞,等.面向生命周期的机床再制造过程模型[J].计算机集成制造系统,2010(10):2073-2077.DU Yanbin,CAO Huajun,LIU Fei,et al.Process model of machine tool remanufacturing oriented to lifecycle[J].Computer Integrated Manufacturing Systems,2010(10):2073-2077.(in Chinese)
[7]杨保华,方志耕,张娜,等.基于多种不确定性参数分布的U-GERT网络模型及其应用研究[J].中国管理科学,2010,18(2):96-101.YANG Baohua,FANG Zhigeng,ZHANG Na,et al.The research of U-GERT network model and itsapplicationbasedonmultipleuncertain parameters[J].Chinese Journal of Management Science,2010,18(2):96-101.(in Chinese)
[8]谢家平,赵忠.基于GERT随机网络的废弃回收预测模型研究[J].管理学报,2010(2):294-300.XIE Jiaping,ZHAO Zhong.Forecasting model for the reusing process of the discarded products based on GERT network theory[J].Chinese Journal of Management,2010(2):294-300.(in Chinese)
[9]李成川,李聪波,曹华军,等.基于GERT图的废旧零部件不确定性再制造工艺路线模型[J].计算机集成制造系统,2012,18(2):298-305.LI Chengchuan,LI Congbo,CAO Huajun,et al.Uncertain remanufacturing process routings model for used components based on GERT network[J].Computer Integrated Manufacturing Systems,2012,18(2):298-305.(in Chinese)
[10]温海骏.不确定环境下再制造生产计划与车间调度集成优化研究[D].合肥:合肥工业大学,2015.WENHaijun. Integratedoptimizationof remanufacturing production planning and scheduling under uncertain environment[D].Hefei:Hefei University of Technology,2015.(in Chinese)
[11]张娜.基于可信性理论的F-GERT网络模型及其应用研究[D].南京:南京航空航天大学,2010.ZHANG Na.Research of F-GERT network model andtheirapplicationbasedoncredibility theory[D]. Nanjing:Nanjing University of Aeronautics and Astronautics,2010.(in Chinese)
[12]李欣.物流系统建模与仿真:使用Arena软件[M].上海:格致出版社,2013:202.LI Xin. Modeling and Simulation of Logistics System:Using Arena Software[M].Shanghai:Truth and Wisdom Press,2013:202.(in Chinese)