基于目标级联的废旧机械装备多目标优化再设计方法研究
|
摘要
为解决废旧机械装备整体再设计与零部件再设计间复杂的耦合关联问题,提出基于目标级联的废旧机械装备多目标优化再设计方法。根据废旧机械装备损伤状况、剩余使用寿命等状态信息和需求主体的产品进化需求信息,获取废旧机械装备再制造成本、能量消耗和材料消耗的范围约束再设计目标,然后采用目标级联方法协同考虑系统整体再设计目标与零部件再设计目标,建立以再制造成本、能量消耗和材料消耗为目标的多目标优化模型,提出一种自适应调整策略的教与学算法对该模型寻优求解。最后,以废旧车床C6140为例,验证了上述方法的可行性与有效性。
In order to solve complicated coupled problems between system and components, a multi-objective optimization redesign method based on analytical target cascading(ATC) are presented. On the basis of the damage condition, remaining service life information and demand information, the range of remanufacturing cost, energy consumption, and material consumption can be obtained, aiming to restrict redesign objectives. An ATC method is presented to cooperation system redesign objectives and components redesign objectives. A multi-optimization model is established including remanufacturing cost, energy consumption and material consumption. The adapt teaching-learning-based optimization(A-TLBO) method is adopted to solve this model. Finally, a used machine tool(model C6140) is taken as an example to validate the feasibility and effectiveness of the proposed method.
In order to solve complicated coupled problems between system and components, a multi-objective optimization redesign method based on analytical target cascading(ATC) are presented. On the basis of the damage condition, remaining service life information and demand information, the range of remanufacturing cost, energy consumption, and material consumption can be obtained, aiming to restrict redesign objectives. An ATC method is presented to cooperation system redesign objectives and components redesign objectives. A multi-optimization model is established including remanufacturing cost, energy consumption and material consumption. The adapt teaching-learning-based optimization(A-TLBO) method is adopted to solve this model. Finally, a used machine tool(model C6140) is taken as an example to validate the feasibility and effectiveness of the proposed method.
引文
[1]杜彦斌.退役机床再制造评价与再设计方法研究[D].重庆:重庆大学,2012.DU Yanbing.Research on remanufacturing evaluation and redesign method for retired machine tools[D].Chongqing:Chongqing University,2012.
[2]DU Y,CAO H,CHEN X,et al.Reuse-oriented redesign method of used products based on axiomatic design theory and QFD[J].Journal of Cleaner Production,2013,39(1):79-86.
[3]ZWOLINSKI P,LOPEZ-ONTIVEROS M A,Brissaud D.Integrated design of remanufacturable products based on product profiles[J].Journal of Cleaner Production,2006,14(15):1333-1345.
[4]宋守许,冯艳,柯庆镝,等.基于寿命匹配的零部件再制造优化设计方法[J].中国机械工程,2015,26(10):1323-1329.SONG Shouxu,FENG Yan,KE Qingdi,et al.Component optimization design for remanufacturing based on life matching[J].China Mechanical Engineering,2015,26(10):1323-1329.
[5]CAO H,CHEN X,XU L,et al.A reuse-oriented redesign method of used machine tool based on matter-element theory[J].International Journal of Precision Engineering&Manufacturing,2014,15(5):921-928.
[6]KIM H M.Target cascading in optimal system design[J].Journal of Mechanical Design,2003,125(3):474-480.
[7]张伟,刘仲谦,张纾,等.绿色制造与再制造技术研究与发展[J].中国表面工程,2006,19(z1):76-81.ZHANG Wei,LIU Zhongqian,ZHANG Shu,et al.Study and development of green manufacturing and remanufacturing[J].China Surface Engineering,2006,19(z1):76-81.
[8]WANG H,JIANG Zhigang,ZHANG Xugang,et al.Afault feature characterization based method for remanufacturing process planning optimization[J].Journal of Cleaner Production,2017,161:708-719.
[9]李聪波,李玲玲,曹华军,等.废旧零部件不确定性再制造工艺时间的模糊学习系统[J].机械工程学报,2013,49(15):137-146.LI Congbo,LI Lingling,CAO Huajun,et al.Fuzzy learning system for uncertain remanufacturing process time of used components[J].Journal of Mechanical Engineering,2013,49(15):137-146.
[10]张旭刚,张华,江志刚,等.基于剩余使用寿命评估的再制造方案决策模型及应用[J].机械工程学报,2013,49(7):51-57.ZHANG Xugang,ZHANG Hua,JIANG Zhigang,et al.Remanufacturing scheme design decision model and application based on remaining useful life estimation[J].Journal of Mechanical Engineering,2013,49(7):51-57.
[11]高一聪,冯毅雄,谭建荣,等.面向寿命终结阶段的机械产品设计绿色多准则优化[J].机械工程学报,2011,47(23):144-151.GAO Yicong,FENG Yixiong,TAN Jianrong,et al.Dynamic characteristics of multi-stage planetary gears of shield tunneling machine based on planet mesh phasing analysis[J].Journal of Mechanical Engineering,2011,47(23):144-151.
[12]陈友玲,谢淑红,李祎.基于条件属性依赖度的配置产品装配时间估算[J].计算机工程与应用,2016,52(3):236-240.CHEN Youling,XIE Shuhong,LI Yi.Assembly time estimation technique of configuration products based on dependency of attributes[J].Computer Engineering and Applications,2016,52(3):236-240.
[2]DU Y,CAO H,CHEN X,et al.Reuse-oriented redesign method of used products based on axiomatic design theory and QFD[J].Journal of Cleaner Production,2013,39(1):79-86.
[3]ZWOLINSKI P,LOPEZ-ONTIVEROS M A,Brissaud D.Integrated design of remanufacturable products based on product profiles[J].Journal of Cleaner Production,2006,14(15):1333-1345.
[4]宋守许,冯艳,柯庆镝,等.基于寿命匹配的零部件再制造优化设计方法[J].中国机械工程,2015,26(10):1323-1329.SONG Shouxu,FENG Yan,KE Qingdi,et al.Component optimization design for remanufacturing based on life matching[J].China Mechanical Engineering,2015,26(10):1323-1329.
[5]CAO H,CHEN X,XU L,et al.A reuse-oriented redesign method of used machine tool based on matter-element theory[J].International Journal of Precision Engineering&Manufacturing,2014,15(5):921-928.
[6]KIM H M.Target cascading in optimal system design[J].Journal of Mechanical Design,2003,125(3):474-480.
[7]张伟,刘仲谦,张纾,等.绿色制造与再制造技术研究与发展[J].中国表面工程,2006,19(z1):76-81.ZHANG Wei,LIU Zhongqian,ZHANG Shu,et al.Study and development of green manufacturing and remanufacturing[J].China Surface Engineering,2006,19(z1):76-81.
[8]WANG H,JIANG Zhigang,ZHANG Xugang,et al.Afault feature characterization based method for remanufacturing process planning optimization[J].Journal of Cleaner Production,2017,161:708-719.
[9]李聪波,李玲玲,曹华军,等.废旧零部件不确定性再制造工艺时间的模糊学习系统[J].机械工程学报,2013,49(15):137-146.LI Congbo,LI Lingling,CAO Huajun,et al.Fuzzy learning system for uncertain remanufacturing process time of used components[J].Journal of Mechanical Engineering,2013,49(15):137-146.
[10]张旭刚,张华,江志刚,等.基于剩余使用寿命评估的再制造方案决策模型及应用[J].机械工程学报,2013,49(7):51-57.ZHANG Xugang,ZHANG Hua,JIANG Zhigang,et al.Remanufacturing scheme design decision model and application based on remaining useful life estimation[J].Journal of Mechanical Engineering,2013,49(7):51-57.
[11]高一聪,冯毅雄,谭建荣,等.面向寿命终结阶段的机械产品设计绿色多准则优化[J].机械工程学报,2011,47(23):144-151.GAO Yicong,FENG Yixiong,TAN Jianrong,et al.Dynamic characteristics of multi-stage planetary gears of shield tunneling machine based on planet mesh phasing analysis[J].Journal of Mechanical Engineering,2011,47(23):144-151.
[12]陈友玲,谢淑红,李祎.基于条件属性依赖度的配置产品装配时间估算[J].计算机工程与应用,2016,52(3):236-240.CHEN Youling,XIE Shuhong,LI Yi.Assembly time estimation technique of configuration products based on dependency of attributes[J].Computer Engineering and Applications,2016,52(3):236-240.