超声波辅助钎焊技术的发展现状
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摘要
综述了国内外超声波激励液态钎料钎焊和超声波激励固态母材钎焊两种超声波辅助钎焊形式的研究进展状况,介绍了超声波激励液态钎料钎焊中超声波电烙铁钎焊、超声波预涂覆钎焊、超声波盐浴钎焊、高频激光调制超声波钎焊等方法及其特性,重点分析了超声波激励固态母材钎焊中采用不同钎料合金钎焊不同材料的研究动态,最后提出了今后超声波辅助钎焊研究的发展方向。
The development of two kinds of ultrasonic-assisted soldering technique is summarized at home and broad,including ultrasonic on the liquid solder and ultrasonic on the solid base method. The method and feature of ultrasonic-assisted iron soldering / ultrasonic-assisted precoated brazing / ultrasonic-assisted salt bath brazing /high-frequency laser modulation ultrasonic-assisted soldering are introduced. The case about different materials brazed with filler metal by ultrasonic-assisted on solid base metal is analyzed emphatically. The characteristic and performance of different ultrasonic-assisted soldering method are analyzed,finally the prospect of ultrasonicassisted soldering technique is forecast.
The development of two kinds of ultrasonic-assisted soldering technique is summarized at home and broad,including ultrasonic on the liquid solder and ultrasonic on the solid base method. The method and feature of ultrasonic-assisted iron soldering / ultrasonic-assisted precoated brazing / ultrasonic-assisted salt bath brazing /high-frequency laser modulation ultrasonic-assisted soldering are introduced. The case about different materials brazed with filler metal by ultrasonic-assisted on solid base metal is analyzed emphatically. The characteristic and performance of different ultrasonic-assisted soldering method are analyzed,finally the prospect of ultrasonicassisted soldering technique is forecast.
引文
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[2]张旭,方洪渊,范富华,等.铝合金超声波镀覆钎料的试验研究[J].电子工艺技术,1995(2):9-12.
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[4]李明雨.钎料液滴激光强迫超声振动及对钎料润湿的影响[D].哈尔滨:哈尔滨工业大学,2001:1-48.
[5]Gunkel R W.Solder aluminum joints ultrasonically[J].Wel ding Design and Fabrication.1979,52(9):90-92.
[6]Ikami H,Kato S.The techniques for joining of aluminium to dissimilar metals by ultrasonic soldering[J].Hinku/Journal of the Vacuum Society of Japan,1996,39(6):284-287
[7]陈晓光.SiC陶瓷与Ti-6A1-4V合金超声波辅助钎焊的润湿结合机制及工艺研究[D].哈尔滨:哈尔滨工业大学,2013:1-134.
[8]Frech T.Ultrasonic die attachment at EWI[J/OL].Insights,2007,20.3.6:4-6[2011-06-20].http://www.ewi.org.
[9]Noltingk B,Neppiras E.Ultrasonic soldering irons[J].Journal of Scientific Instruments,1951,28:50.
[10]Wendt M E.Portable ultrasonic soldering pot:American,US3995584[P].1976-02-07.
[11]Naka M,Hafe K.Applying of ultrasonic waves on brazing of alumina to copper using Zn-A1 filler alloy[J].J.Mater.Sci.,2003,38(16):3 491-3 494.
[12]Naka M,Maeda M.Application of ultrasound on joining of ceramics to metals[J].Eng.Fract.Mech.,1991,40(4-5):951-956.
[13]Hafez K M,Naka M.Effect of ultrasonic wave on the morphology of fracture surface of alumina/copper brazing[J].Novel Mater.Process.,2005:451-453.
[14]Graff K.Macrosonics in industry:ultrasonic soldering[J].Ultrason.,1977,15(2):75-81.
[15]Wielage B,Hoyer I,Weis S.Soldering aluminum matrix composites[J].Weld.J.,2007,86(3):67-70.
[16]Nagaoka T,Morisada Y,Fukusumi M,et al.Joint strength of aluminum ultrasonic soldered under liquids temperature of Sn-Zn hypereutectic solder[J].J.Mater.Process.Tech.,2009,209(11):5 054-5 059.
[17]许志武.铝基复合材料超声辅助钎焊的润湿及钎缝复合化机理[D].哈尔滨:哈尔滨工业大学,2008:73-98.
[18]赵维巍.超声波钎焊物理机制及应用工艺研究[D].哈尔滨:哈尔滨工业大学,2008:37-57.
[19]张洋.超声波作用下SiC与Zn-Al连接界面行为及焊缝强化机理[D].哈尔滨:哈尔滨工业大学,2009:33-90.
[20]李远星.2024A1超声波辅助软钎焊工艺及连接界面接合机制[D].哈尔滨:哈尔滨工业大学,2012:57-109.
[21]马志鹏.钛合金与铝基复合材料连接界面化合物形成机制及超声钎焊工艺研究.哈尔滨:哈尔滨工业大学,2011:19-21.
[22]魏晶慧.Fe36Ni合金与SiC/Al复合材料超声波钎焊的界面结构形成机理及接头性能研究[D].哈尔滨:哈尔滨工业大学,2013:120-125.
[23]宋晓国.超声波辅助真空钎焊设备[P].中国,CN103394783A.2013-11-20.
[2]张旭,方洪渊,范富华,等.铝合金超声波镀覆钎料的试验研究[J].电子工艺技术,1995(2):9-12.
[3]Anon.Ultrasonic soldering gives aluminum a boost[J].Modern Metals,1974,30(7):97-102.
[4]李明雨.钎料液滴激光强迫超声振动及对钎料润湿的影响[D].哈尔滨:哈尔滨工业大学,2001:1-48.
[5]Gunkel R W.Solder aluminum joints ultrasonically[J].Wel ding Design and Fabrication.1979,52(9):90-92.
[6]Ikami H,Kato S.The techniques for joining of aluminium to dissimilar metals by ultrasonic soldering[J].Hinku/Journal of the Vacuum Society of Japan,1996,39(6):284-287
[7]陈晓光.SiC陶瓷与Ti-6A1-4V合金超声波辅助钎焊的润湿结合机制及工艺研究[D].哈尔滨:哈尔滨工业大学,2013:1-134.
[8]Frech T.Ultrasonic die attachment at EWI[J/OL].Insights,2007,20.3.6:4-6[2011-06-20].http://www.ewi.org.
[9]Noltingk B,Neppiras E.Ultrasonic soldering irons[J].Journal of Scientific Instruments,1951,28:50.
[10]Wendt M E.Portable ultrasonic soldering pot:American,US3995584[P].1976-02-07.
[11]Naka M,Hafe K.Applying of ultrasonic waves on brazing of alumina to copper using Zn-A1 filler alloy[J].J.Mater.Sci.,2003,38(16):3 491-3 494.
[12]Naka M,Maeda M.Application of ultrasound on joining of ceramics to metals[J].Eng.Fract.Mech.,1991,40(4-5):951-956.
[13]Hafez K M,Naka M.Effect of ultrasonic wave on the morphology of fracture surface of alumina/copper brazing[J].Novel Mater.Process.,2005:451-453.
[14]Graff K.Macrosonics in industry:ultrasonic soldering[J].Ultrason.,1977,15(2):75-81.
[15]Wielage B,Hoyer I,Weis S.Soldering aluminum matrix composites[J].Weld.J.,2007,86(3):67-70.
[16]Nagaoka T,Morisada Y,Fukusumi M,et al.Joint strength of aluminum ultrasonic soldered under liquids temperature of Sn-Zn hypereutectic solder[J].J.Mater.Process.Tech.,2009,209(11):5 054-5 059.
[17]许志武.铝基复合材料超声辅助钎焊的润湿及钎缝复合化机理[D].哈尔滨:哈尔滨工业大学,2008:73-98.
[18]赵维巍.超声波钎焊物理机制及应用工艺研究[D].哈尔滨:哈尔滨工业大学,2008:37-57.
[19]张洋.超声波作用下SiC与Zn-Al连接界面行为及焊缝强化机理[D].哈尔滨:哈尔滨工业大学,2009:33-90.
[20]李远星.2024A1超声波辅助软钎焊工艺及连接界面接合机制[D].哈尔滨:哈尔滨工业大学,2012:57-109.
[21]马志鹏.钛合金与铝基复合材料连接界面化合物形成机制及超声钎焊工艺研究.哈尔滨:哈尔滨工业大学,2011:19-21.
[22]魏晶慧.Fe36Ni合金与SiC/Al复合材料超声波钎焊的界面结构形成机理及接头性能研究[D].哈尔滨:哈尔滨工业大学,2013:120-125.
[23]宋晓国.超声波辅助真空钎焊设备[P].中国,CN103394783A.2013-11-20.