基于SLP法和Em-plant仿真的台钻厂设施布置规划
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摘要
在对福州台钻厂全厂进行总平面布置设计时,充分考虑了工作环境安全性、物流效率、搬运方便性、工艺流程的连续性、人员车辆分流、辅助部门服务、管理方便性、布置方案的可扩展性和绿化及防污染等因素,运用系统布置设计(System Layout Planning,SLP)法,最终设计出一个较为理想的方案,使企业在生产中物流、人员和信息的传递效率达到最佳,降低了生产成本,提高了企业竞争力。通过对福州台钻厂进行基本要素分析、物流分析和作业单位之间的非物流相互关系分析,运用SLP设计模式对其进行平面布置优化。在Em-plant仿真软件环境下,建立制造系统仿真模型,进行车间布局仿真分析,对车间的原始布局方案和改善方案进行评价分析。
On total plane layout of Fuzhou bench drill factory,thinking of the safety of working environment,the efficiency of logistics,transportation convenience,the continuity of process flow,personnel vehicle shunt,auxiliary service,management convenience,arrangement plan of extensibility,greening and pollution prevention,and finally getting an ideal solution,by using System Layout Planning(SLP)method. Then the efficiency of logistics,personnel and information transfer was improved,the production cost was reduced,and the competitiveness of enterprises was enhanced. Through the study of the basic elements of Fuzhou bench drill factory,logistics and the relationship between operation departments without logistics,the layout being optimized,by using SLP design patterns. Under the Em-plant simulation environment,building the simulation model of manufacturing system,conducting workshop layout simulation analysis,and evaluating the projects of original layout planning and improve one.
On total plane layout of Fuzhou bench drill factory,thinking of the safety of working environment,the efficiency of logistics,transportation convenience,the continuity of process flow,personnel vehicle shunt,auxiliary service,management convenience,arrangement plan of extensibility,greening and pollution prevention,and finally getting an ideal solution,by using System Layout Planning(SLP)method. Then the efficiency of logistics,personnel and information transfer was improved,the production cost was reduced,and the competitiveness of enterprises was enhanced. Through the study of the basic elements of Fuzhou bench drill factory,logistics and the relationship between operation departments without logistics,the layout being optimized,by using SLP design patterns. Under the Em-plant simulation environment,building the simulation model of manufacturing system,conducting workshop layout simulation analysis,and evaluating the projects of original layout planning and improve one.
引文
[1]汤普金斯,伊俊敏,袁海波.设施规划[M].北京:机械工业出版社,2008.
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[15]刘殊,许志沛,薛顺,等.基于EM-PLANT的某制造企业设施布局仿真研究[J].机械管理开发,2009,24(5):35-37.
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[2]王家善,吴清一,周佳平.设施规划与设计[M].北京:机械工业出版社,2001.
[3]ERTAY T,DA R,TUZKAYA U R.Integrating data envelopment analysis and analytic hierarchy for the facility layout design in manufacturing systems[J].Information Sciences,2006,176(3):237-262.
[4]周康渠,张瑞娟,刘纪岸,等.SLP在摩托车企业厂房布局设计研究中的应用[J].工业工程,2011,14(3):101-105.
[5]庄立敏.企业系统化设施布置技术研究[J].学理论,2011,1(10):137-138.
[6]WIYARATN W,WATANAPA A.Improvement Plant Layout Using Systematic Layout Planning(SLP)for Increased Productivity[J].World Academy of Science Engineering&Technology,2010,72(12):373-377.
[7]于宏朋.基于SLP的短流程炼钢车间工艺布置设计研究[J].江苏冶金,2009(1):8-12.
[8]WATANAPA,ANUCHA.Systematic layout planning to assist plant layout:Casestudy pulley factory[J].Applied Mechanics and Materials,2011,110(116):3952-3956.
[9]TAHAR R B M,ADHAM A A J.Design and Analysis of Automobiles Manufacturing System Based on Simulation Model[J].Modern Applied Science,2010,4(7):130-134.
[10]张超,李慧,田恺.基于PlantSimulation的航空综合机加厂房布局仿真研究[J].工程设计学报,2013,20(3):199-207.
[11]龚立雄,国谭,敏黄.基于Flexsim的摩托车涂装生产线仿真与优化研究[J].工业工程与管理,2014,19(3):122-126.
[12]李华,王淑营.基于EM-Plant的中小型汽车焊装生产线仿真模拟研究[J].长春大学学报,2013,23(6):680-684.
[13]郭宏兵.三万锭棉纺项目的生产物流设计[D].南京:东南大学,2006.
[14]张轶.A公司新工厂设施布局中的物流分析研究[D].重庆:重庆大学,2011.
[15]刘殊,许志沛,薛顺,等.基于EM-PLANT的某制造企业设施布局仿真研究[J].机械管理开发,2009,24(5):35-37.
[16]方庆琯,王转.现代物流设施与规划[M].北京:机械工业出版社,2009.
[17]毕洪新.基于数字化理论的变速器工厂设计与规划[D].天津:天津大学,2011.