HVOF喷涂WC系金属陶瓷涂层腐蚀磨损行为研究现状
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摘要
对国内外HVOF喷涂WC系金属陶瓷涂层的腐蚀磨损行为进行综述,系统介绍了HVOF喷涂WC系金属陶瓷涂层的腐蚀机制、磨损机制及其相互作用,依据腐蚀磨损机制将建立的模型进行归纳,并对HVOF喷涂WC系金属陶瓷涂层腐蚀磨损失效研究的发展方向进行了展望。
The corrosion and wear behavior of HVOF sprayed WC based metal cermet coatings was reviewed. The corrosion mechanism and corrosion wear mechanism of HVOF sprayed WC based metal cermet coatings were systematically introduced,and the established model was summarized according to the corrosion and wear mechanism. Besides,the prospect of the research on the corrosion wear of HVOF sprayed WC based metal cermet coatings was also discussed.
The corrosion and wear behavior of HVOF sprayed WC based metal cermet coatings was reviewed. The corrosion mechanism and corrosion wear mechanism of HVOF sprayed WC based metal cermet coatings were systematically introduced,and the established model was summarized according to the corrosion and wear mechanism. Besides,the prospect of the research on the corrosion wear of HVOF sprayed WC based metal cermet coatings was also discussed.
引文
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[7]Hong S,Wu Y,Gao W,et al.Slurry erosion-corrosion resistance and microbial corrosion electrochemical characteristics of HVOF sprayed WC-10Co-4Cr coating for offshore hydraulic machinery[J].International Journal of Refractory Metals&Hard Materials,2018,74:7-13.
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[20]Wang Q,Chen Z,Li L,et al.The parameters optimization and abrasion wear mechanism of liquid fuel HVOF sprayed bimodal WC-12Co coating[J].Surface and Coatings Technology,2012,206(8/9):2233-2241.
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[24]Tkachenko S,Dvorak K,Jech D,et al.Wear of grinding rotors with thermally-sprayed coatings in a high-speed mill[J].Wear,2018,412:49-59.
[25]Stack M M,El Badia T A.On the construction of erosion-corrosion maps for WC/Co-Cr-based coatings in aqueous conditions[J].Wear,2006,261(11/12):1181-1190.
[26]Karimi A,Verdon C,Martin J L,et al.Slurry erosion behaviour of thermally sprayed WC-M coatings[J].Wear,1995,186(95):480-486.
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[29]Liu Z,Cabrero J,Niang S,et al.Improving corrosion and wear performance of HVOF-sprayed Inconel 625 and WC-Inconel 625coatings by high power diode laser treatments[J].Surface and Coatings Technology,2007,201(16):7149-7158.
[30]Fedrizzi L,Valentinelli L,Rossi S,et al.Tribocorrosion behaviour of HVOF cermet coatings[J].Corrosion Science,2007,49:2781-2799.
[31]Iwabuchi A,Lee J W,Uchidate M.Synergistic effect of fretting wear and sliding wear of Co-alloy and Ti-alloy in Hanks'solution[J].Wear,2007,263(1/6):492-500.
[32]Mischler S.Triboelectrochemical techniques and interpretation methods in tribocorrosion:a comparative evaluation[J].Tribology International,2008,41(7):573-583.
[33]Akonko S,Li D Y,Ziomek Moroz M.Effects of cathodic protection on corrosive wear of 304 stainless steel[J].Tribology Letters,2005,18(3):405-410.
[34]Nazir M H,Khan Z A,Saeed A,et al.Synergistic wear-corrosion analysis and modelling of nanocomposite coatings[J].Tribology International,2018,121:30-44.
[35]Luo Q,Ramarajan S,Babu S V.Modification of the Preston equation for the chemical-mechanical polishing of copper[J].Thin Solid Films,1998,335(1/2):160-167.
[36]Blau P J.How common is the steady-state?The implications of wear transitions for materials selection and design[J].Wear,2015,332:1120-1128.
[37]Mchugh P E,Connolly P J.Micromechanical modelling of ductile crack growth in the binder phase of WC-Co[J].Computational Materials Science,2003,27(4):423-436.
[38]Rice J R,Tracey D M.On the ductile enlargement of voids in triaxial stress fields[J].J Mech Phys Solids,1969,17:201-217.
[39]?zden U A,Bezold A,Broeckmann C.Numerical simulation of fatigue crack propagation in WC/Co based on a continuum damage mechanics approach[J].Procedia Materials Science,2014,3:1518-1523.
[40]?zden U A,Mingard K P,Zivcec M,et al.Mesoscopical finite element simulation of fatigue crack propagation in WC/Co-hardmetal[J].International Journal of Refractory Metals and Hard Materials,2015,49:261-267.
[2]Yu F L,Yu B,Xie H,et al.Erosion resistance of cermet coatings deposited by supersonic atmospheric plasma spraying[J].Rare Metal Materials and Engineering,2018,47(6):1884-1889.
[3]徐滨士,刘世参.表面工程技术手册[M].北京:化学工业出版社,2009.
[4]徐滨士,朱绍华,刘世参.材料表面工程技术[M].哈尔滨:哈尔滨工业大学出版社,2014.
[5]华绍春,王汉功,汪刘应,等.热喷涂技术的研究进展[J].金属热处理,2008,33(5):82-87.Hua Shaochun,Wang Hangong,Wang Liuying,et.al Development on thermal spray technology[J].Heat Treatment of Metals,2008,33(5):82-87.
[6]陈小明,周夏凉,吴燕明,等.超音速火焰喷涂微、纳米结构WC-10Co4Cr涂层及其性能[J].金属热处理,2016,41(5):52-56.Chen Xiaoming,Zhou Xialiang,Wu Yanming,et.al.Properties of micro and nano structured WC-10Co4Cr coatings by HVOF spray[J].Heat Treatment of Metals,2016,41(5):52-56.
[7]Hong S,Wu Y,Gao W,et al.Slurry erosion-corrosion resistance and microbial corrosion electrochemical characteristics of HVOF sprayed WC-10Co-4Cr coating for offshore hydraulic machinery[J].International Journal of Refractory Metals&Hard Materials,2018,74:7-13.
[8]王成彪,刘家浚,韦淡平,等.摩擦学材料及表面工程[M].北京:国防工业出版社,2012.
[9]Liu Y,Hang Z,Chen H,et al.Erosion-corrosion property of CeO2-modified HVOF WC-Co coating[J].Journal of Thermal Spray Technology,2016,25(4):815-822.
[10]De Souza V A,Neville A.Linking electrochemical corrosion behaviour and corrosion mechanisms of thermal spray cermet coatings(WC-CrNi and WC/CrC-CoCr)[J].Materials Science and Engineering A,2003,352(1):202-211.
[11]Cho J E,Hwang S Y,Kim K Y.Corrosion behavior of thermal sprayed WC cermet coatings having various metallic binders in strong acidic environment[J].Surface and Coatings Technology,2006,200(8):2653-2662.
[12]Perry J M,Neville A,Wilson V A,et al.Assessment of the corrosion rates and mechanisms of a WC-Co-Cr HVOF coating in static and liquid-solid impingement saline environments[J].Surface and Coatings Technology,2001,137(1):43-51.
[13]Verdon C,Karimi A,Martin J L.Microstructural and analytical study of thermally sprayed WC-Co coatings in connection with their wear resistance[J].Materials Science and Engineering A,1997,234:731-734.
[14]De Souza V A,Neville A.Corrosion and synergy in a WC-CoCr HVOFthermal spray coating-understanding their role in erosion-corrosion degradation[J].Wear,2005,259(1/6):171-180.
[15]De Souza V A,Neville A.Corrosion and erosion damage mechanisms during erosion-corrosion of WC-Co-Cr cermet coatings[J].Wear,2003,255(1/6):146-156.
[16]Takeda M,Morihiro N,Ebara R,et al.Corrosion behavior of thermally sprayed WC coating in Na2SO4aqueous solution[J].Materials Transactions,2002,43(11):2860-2865.
[17]Thakare M R,Wharton J A,Wood R J K,et al.Exposure effects of strong alkaline conditions on the microscale abrasion-corrosion of D-gun sprayed WC-10Co-4Cr coating[J].Tribology International,2008,41(7):629-639.
[18]Machio C N,Akdogan G,Witcomb M J,et al.Performance of WC-VC-Co thermal spray coatings in abrasion and slurry erosion tests[J].Wear,2005,258(1/4):434-442.
[19]Wang H,Song X,Wei C,et al.Abrasion resistance enhancement of ultrafine-structured WC-Co coating fabricated by using in situ synthesized composite powder[J].Journal of Materials Science and Technology,2013,29(11):1067-1073.
[20]Wang Q,Chen Z,Li L,et al.The parameters optimization and abrasion wear mechanism of liquid fuel HVOF sprayed bimodal WC-12Co coating[J].Surface and Coatings Technology,2012,206(8/9):2233-2241.
[21]Hawthorne H M,Arsenault B,Immarigeon J P,et al.Comparison of slurry and dry erosion behaviour of some HVOF thermal sprayed coatings[J].Wear,1999,225(4):825-834.
[22]陈清字,纪岗昌,富伟,等,超音速火焰喷涂金属陶瓷涂层冲蚀磨损特性[J].金属热处理,2011,36(7):84-87.Chen Qingyu,Ji Gangchang,Fu Wei,et al.Erosion wear property of HVOF sprayed cermets coating[J].Heat Treatment of Metals,2011,36(7):84-87.
[23]Hogmarl S,Hedenqvist P.Tribological characterization of thin,hardcoatings[J].Wear,1994,179(1/2):147-154.
[24]Tkachenko S,Dvorak K,Jech D,et al.Wear of grinding rotors with thermally-sprayed coatings in a high-speed mill[J].Wear,2018,412:49-59.
[25]Stack M M,El Badia T A.On the construction of erosion-corrosion maps for WC/Co-Cr-based coatings in aqueous conditions[J].Wear,2006,261(11/12):1181-1190.
[26]Karimi A,Verdon C,Martin J L,et al.Slurry erosion behaviour of thermally sprayed WC-M coatings[J].Wear,1995,186(95):480-486.
[27]Barbezat G,Nicol A R,Sickinger A.Abrasion,erosion and scuffing resistance of carbide and oxide ceramic thermal sprayed coatings for different applications[J].Wear,1993,162-164:529-537.
[28]Thakare M R,Wharton J A,Wood R J K,et al.Investigation of micro-scale abrasion-corrosion of WC-based sintered hard metal and sprayed coating using in situ electrochemical current-noise measurements[J].Wear,2009,267(11):1967-1977.
[29]Liu Z,Cabrero J,Niang S,et al.Improving corrosion and wear performance of HVOF-sprayed Inconel 625 and WC-Inconel 625coatings by high power diode laser treatments[J].Surface and Coatings Technology,2007,201(16):7149-7158.
[30]Fedrizzi L,Valentinelli L,Rossi S,et al.Tribocorrosion behaviour of HVOF cermet coatings[J].Corrosion Science,2007,49:2781-2799.
[31]Iwabuchi A,Lee J W,Uchidate M.Synergistic effect of fretting wear and sliding wear of Co-alloy and Ti-alloy in Hanks'solution[J].Wear,2007,263(1/6):492-500.
[32]Mischler S.Triboelectrochemical techniques and interpretation methods in tribocorrosion:a comparative evaluation[J].Tribology International,2008,41(7):573-583.
[33]Akonko S,Li D Y,Ziomek Moroz M.Effects of cathodic protection on corrosive wear of 304 stainless steel[J].Tribology Letters,2005,18(3):405-410.
[34]Nazir M H,Khan Z A,Saeed A,et al.Synergistic wear-corrosion analysis and modelling of nanocomposite coatings[J].Tribology International,2018,121:30-44.
[35]Luo Q,Ramarajan S,Babu S V.Modification of the Preston equation for the chemical-mechanical polishing of copper[J].Thin Solid Films,1998,335(1/2):160-167.
[36]Blau P J.How common is the steady-state?The implications of wear transitions for materials selection and design[J].Wear,2015,332:1120-1128.
[37]Mchugh P E,Connolly P J.Micromechanical modelling of ductile crack growth in the binder phase of WC-Co[J].Computational Materials Science,2003,27(4):423-436.
[38]Rice J R,Tracey D M.On the ductile enlargement of voids in triaxial stress fields[J].J Mech Phys Solids,1969,17:201-217.
[39]?zden U A,Bezold A,Broeckmann C.Numerical simulation of fatigue crack propagation in WC/Co based on a continuum damage mechanics approach[J].Procedia Materials Science,2014,3:1518-1523.
[40]?zden U A,Mingard K P,Zivcec M,et al.Mesoscopical finite element simulation of fatigue crack propagation in WC/Co-hardmetal[J].International Journal of Refractory Metals and Hard Materials,2015,49:261-267.