480W工业导轨电源的设计
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摘要
电力电子及开关电源技术因应用需求不断向前发展,新技术的出现又会使许多应用产品更新换代,还会开拓更多更新的应用领域。要求电子元件体积更小,耗能更低。开关电源作为电子设备中不可或缺的组成部分也在不断的改进,高频化、高效率、高可靠、低耗、低噪声、抗干扰和模块化等,成了开关电源的发展方向,这也标志着这些技术将不断地发展而变得越来越成熟和稳定,同时实现高效率用电和高品质用电的相互结合。
     本文以一个480W,230V交流输入,24V直流输出的AC/DC型导轨电源为研究对象,选用PFC+LLC谐振回路为主电路拓扑。首先介绍了LLC谐振半桥变换器和传统非对称半桥变换器的工作原理和对比;PFC主电路工作原理和主要元件参数的设计;接下来重点论述了LLC谐振变换器的一些特性和原理,详尽分析了LLC谐振变换器在各个频率范围内的直流稳态特性,并对用于电源部分的主要元件参数进行了设计与计算;也对输出同步整流部分作了简要地分析介绍。最后设计制作出电源样机并进行了调试与测试,给出了试验数据、波形和结果。通过对试验结果的分析,验证了设计的可行性。
Technology for power electronics and switching power supply is going ahead continuously in practice. The emergence of new technology will make replacement in many application products as well as open up more and more new fields. At the same time components are required to have the smaller volume and lower losses, as an important parts of electronic devices power supply is getting some improvements, for high-frequency, for high efficiency, for high reliability, for low losses, for small noise, for anti-interference, for module and so on. These are becoming a development direction for power supply, which show that these technologies will become more mature and stable, it will achieve the combinability between high-efficiency and high quality to use electric energy.
     This paper focuses on industrial Din Rail Power Supply of 480W with 230V AC input and 24V DC output for research, which chosen PFC+LLC resonant half bridge converter as main topology. First introduced operating principle of the LLC resonant half bridge converter and the traditional asymmetrical half bridge converter, as well have their comparison, then introduced operating principle for PFC and design for its critical component parameters. Next step focuses on some of the characteristics and principles of LLC resonant converter and in detail analyze DC steady-state characteristics of LLC resonant converter in each frequency range, as well as design critical component parameters, also on the output synchronous rectification to be briefly introduced. Finally, made prototype for debugging and testing, as well carried out testing data, waveforms and result analysis, these results show that the design for Din Rail Power Supply are very feasible.
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