摘要
传统产品设计主要以大规模制造产品为样本,其理论和技术不能适用于高价值、高技术、高成本和高顾客定制化的大型资本品的设计创新活动。复杂装备系统(简称CoES系统)开发面临的困难和挑战与一般大规模制造的产品所面临的有显著差别,必须为其建立新的理论技术体系,这也是本论文的研究目标。论文主要理论贡献有：1)界定了CoES系统进概念；2)创建了一个CoESEPM过程模型；3)建立了支持CoES系统开发的三大技术体系,包括CoESRM技术体系、CoESAM技术体系和CoESPE技术体系；冲压件测量机(SMM)开发实例验证说明,论文的研究成果将对CoES系统的开发具有理论上的指导意义和工程上的现实意义。本论文全文共分七章,其主要内容和观点如下：
第一章的主要贡献是通过研究CoES系统的产品相关特征、创新相关特征、技术相关特征、生产相关特征和市场相关特征,界定了CoES系统(Complex Equipment System,简称CoES)的概念。论文明确了CoES系统是一类大型、复杂且昂贵的、通常单件小批生产的特殊产品,研发与生产没有明确区分。其典型特征决定了CoES系统开发的理论和技术手段应着重解决其开发过程的可体验性问题,提高开发结果的“一次成功率”。
第二章主要贡献是针对CoES系统的典型特征,建立了CoES系统开发中的体验式过程模型(an Experiential CoES Development Process Model,简称CoESEPM模型)。CoESEPM模型是建立在传统产品开发方法基础之上的,充分考虑CoES系统的开发特点,体现出可体验性、可迭代性和强调数字化支持的特点。CoESEPM模型也体现出阶段性,论文将其划分为CoESEPM模型的反求工程阶段、CoESEPM模型的再设计开发阶段和CoESEPM模型的再设计实施阶段等三个阶段。
第三章的主要贡献是建立了支持CoESEPM模型的CoESRE技术体系,即CoES开发中的反求工程技术方法体系(Reverse Engineering in the CoES Development,简称CoESRE技术)。CoESRE技术由CoESRE的拆解技术、CoESRE的CAD模型重构技术和CoESRE的快速原型制造技术构成,主要解决CoES系统开发中的对已有产品(标杆产品)的设计思想和结构的逆向工程问题。
第四章的本章的主要贡献是建立了支持CoESEPM模型的CoESAM技术体系,即CoES开发中的装配成型技术方法体系(Assembly Modeling in the CoES Development,简称CoESAM技术)。CoESAM技术体系主要由CoESAM的信息输入技术、CoESAM的信息输出技术以及CoESAM的实施方法组成。CoESAM技术可以实现在设计阶段就对CoES系统的可装配性分析和评价。
第五章的本章的主要贡献是建立了支持CoESEPM模型的CoESPE技术体系,即CoES开发中的产品体现技术方法体系(Product Emboding in the CoES Development,简称CoESPE技术)。CoESPE技术体系主要由装配过程的CoESPE技术、工作过程的CoESPE技术、控制过程的CoESPE技术、加工过程的CoESPE技术、运动学的CoESPE技术和动力学的CoESPE技术构成。
第六章的本章的主要贡献是以SMM(冲压件测量机)为实例,验证了本论文提出的CoESEPM模型及其支撑技术体系CoESRE技术、CoESAM技术和CoESPE技术的可行性,并给出了相关技术的实施过程和方法。实践证明了本文提出的CoESEPM模型和三大设计技术体系在理论上是可行的以及在工程上是实用的。
第七章,总结与展望。对本论文全文内容总结,创新点归纳以及今后研究难点重点问题的展望。
The overall product is designed to be mass-produced product as a sample, and its theory and technology cannot be applied for innovations of large-scale capital goods, which have a high value, high-tech, high cost and high customer customization features. Problems and challenges for development of Complex Equipment Systems (CoES) are significantly different from large-scale manufacturing products, and a new theory and technology system must be established. It is also the research objective of this thesis. The theoretical contributions of this thesis are that the concept of complex equipment system has been defined, and a experiential process model in the CoES development (CoESEPM), and three technology systems for the CoES development, including Reverse Engineering in the Development of Complex Equipment Systems (CoESRE), digital Assembly molding in the Development of Complex Equipment Systems (CoESAM) and Product Emboding in the Development of Complex Equipment Systems (CoESPE),have been established in this thesis. Research achievements of this thesis will have a theoretical significance and practical significance of engineering. This thesis is divided into seven chapters, the main content and opinions are as follows.
The principal contribution of ChapterⅠis which has defined the concept of Complex Equipment System with the related characteristic in product, innovation, technology, production and market, this thesis has been firstly defining the concept of CoES. CoES is clearly a superior product that it is large, complex and expensive and it is manufactured in single-piece and there is no clear distinction between development and production for CoES. For typical CoES characteristic, a CoES development process should focus on experiential, so as to improve the success rate of the development results.
The foremost contribution of ChapterⅡis which has created an experiential process model in the CoES development, focusing on the archetypal characteristic of CoES. The CoESEPM model is experiential, iteration and digital; CoESEPM model classified CoES development process as three stages, including reverse engineering phase, redesign development phase and the redesign implementation phase. Then, focusing on the task for each phase, this thesis in the chapterⅢ,ⅣandⅤhas established CoESRE technology, CoESAM technology and CoESPE technology.
The highest contribution of ChapterⅢis which has established Reverse engineering technology systems in the CoES development. CoESRE, including the disassembly, CAD model reconstruction in reverse engineering and rapid prototyping manufacturing in Reverse Engineering, mainly solves the problem for reverse engineering of the design and structure in CoES development of existing products (benchmarking products).
The core contribution of ChapterⅣis which has established an assembly molding technology system in the CoES development. CoESAM, mainly including the information input and information output in the assembly molding process, can give an analysis and evaluation for the CoES Assembly before manufactured
The principal contribution of ChapterⅤare which has established a product embodying technology systems in the CoES development. CoESPE, including product embodied in the assembly simulation, product embodied in the kinematics simulation, product embodied in the dynamics simulation, product embodied in the work simulation, product embodied in the control simulation, product embodied in the manufacturing simulation, can complete simulation for the variety of CoES performance, so as to to optimize performance and improve the design quality for CoES.
The core contribution of ChapterⅥare which has practiced the CoES development process. With the CoESEPM model and the CoESRE, CoESAM and CoESPE technology, this thesis has given a development process of a stamping measuring machine and an implementation process in UGNX, ADAMS and ANSYS software. The practice has proved that the CoESEPM model and three technologies in this thesis is feasible in theory and practical in the engineering.
ChapterⅦis a summary and outlook. A summary of the full text of this thesis, key innovations and future prospects of research difficulty has been provided.
引文
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