典型焊接件特征造型与焊接产品数据管理研究
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摘要
焊接领域的CAD/CAPP/CAM系统集成化研究是焊接学科研究的一个重要方向。而基于焊接特征的焊接工件造型和产品数据管理技术是实现焊接产品CAD/CAPP/CAM系统集成的重要理论和技术基础。本文针对这一研究领域,作了以下工作:
对焊接产品设计、存储和机器人加工过程进行分析,归纳出了焊接特征的内涵。具体包含了焊接零件特征、接头特征、坡口特征、焊缝特征以及焊接工艺特征等。
在VB开发环境下,使用Solid Edge造型软件进行二次开发。研究基于特征的焊接件造型方法与特征存储、识别方法。具体包含:建立平板零件、折板零件、工字梁、锥形圆弧板零件、直管、圆弧形弯管、椎形圆弧弯管、圆形封头、圆锥形封头、相贯管(子母管)等十种典型焊接件的基于特征的造型模型;建立基于特征的坡口造型模型,建立基于特征的焊接接头装配模型。
为了支持焊接特征的存储、识别,基于SQL Serve 2005数据库管理系统,在VB环境下开发焊接产品数据库系统,建立焊接产品数据管理系统的雏形,实现对特征信息的管理,并为焊接CAD/CAPP/CAM系统的集成提供数据库支持。
Because of the development of welding robot application, the CAD/CAPP/CAM used in welding design is an ideal way to realize the welding automatization. And using the welding feature to design welding part and manage welding production is an important way to realize the welding integrating. In this file, the research work is following:
For using the welding feature to design welding product, analyze the progress of thedesign and storage of welding product and the robot processing, explore the definitions of welding features. These features are the welding pars feature, the welding groove feature, the welding joint feature, and so on.
Use VB to do the solid edge secondary-development, and establish welding part molding system according to welding features. These parts are flats, arc flats, the straight pipes, the arc pipes, the intersecting pipes, and so on.
Establish the mathematics models of the welding groove according to the welding groove feature.
Establish the mathematics models of the assembling of welding parts according to the welding joint feature in a CAD system. Compute the positions of all the parts of a welding product in the same reference frame to control the assembling. And the design flat is Solid Edge.
Do some explorative research of the welding product data management (WPDM), and establish the data-base of welding standard parts, welding products, welding grooves, welding joints and welding features. Design the welding production management system.
对焊接产品设计、存储和机器人加工过程进行分析,归纳出了焊接特征的内涵。具体包含了焊接零件特征、接头特征、坡口特征、焊缝特征以及焊接工艺特征等。
在VB开发环境下,使用Solid Edge造型软件进行二次开发。研究基于特征的焊接件造型方法与特征存储、识别方法。具体包含:建立平板零件、折板零件、工字梁、锥形圆弧板零件、直管、圆弧形弯管、椎形圆弧弯管、圆形封头、圆锥形封头、相贯管(子母管)等十种典型焊接件的基于特征的造型模型;建立基于特征的坡口造型模型,建立基于特征的焊接接头装配模型。
为了支持焊接特征的存储、识别,基于SQL Serve 2005数据库管理系统,在VB环境下开发焊接产品数据库系统,建立焊接产品数据管理系统的雏形,实现对特征信息的管理,并为焊接CAD/CAPP/CAM系统的集成提供数据库支持。
Because of the development of welding robot application, the CAD/CAPP/CAM used in welding design is an ideal way to realize the welding automatization. And using the welding feature to design welding part and manage welding production is an important way to realize the welding integrating. In this file, the research work is following:
For using the welding feature to design welding product, analyze the progress of thedesign and storage of welding product and the robot processing, explore the definitions of welding features. These features are the welding pars feature, the welding groove feature, the welding joint feature, and so on.
Use VB to do the solid edge secondary-development, and establish welding part molding system according to welding features. These parts are flats, arc flats, the straight pipes, the arc pipes, the intersecting pipes, and so on.
Establish the mathematics models of the welding groove according to the welding groove feature.
Establish the mathematics models of the assembling of welding parts according to the welding joint feature in a CAD system. Compute the positions of all the parts of a welding product in the same reference frame to control the assembling. And the design flat is Solid Edge.
Do some explorative research of the welding product data management (WPDM), and establish the data-base of welding standard parts, welding products, welding grooves, welding joints and welding features. Design the welding production management system.
引文
[1]韩秀琴.机械加工工艺基础[M].哈尔滨:哈尔滨工业大学出版社,2005
[2]陈宏钧.实用机械加工工艺手册[M].第2版.机械工业出版社,2003
[3]LACAS W.Micro computer system,software and expert system for welding engineering.Welding Journal,1999,60-63
[4]李伟华,周详和.专家系统工具[M].北京:高等教育出版社,1987:2-5,35-40
[5]吴晓光,李红军,周新元,张驰.通用型焊接板材CAPP开发环境的研究[J].武汉科技学院学报,2003,16(6):34-38
[6]wu xiao-guang.The Research on CAD/CAPP Integrated System for Welding Boxlike Parts Made of Plate.The 10th International Manufacturing Conference in Chine.2002,131-133
[7]王克鸿,韩杰,李帅,王佳军等.重型车辆计算机辅助焊接工艺自动设计系统[J].焊接学报,2005,26(10):5-8
[8]黄政艳.焊接机器人的应用现状与技术展望.装备制造技术,2007,3:46-48
[9]宁汝新,赵汝嘉,欧宗瑛等.CAD/CAM技术.机械出版社[M],1999,63-66
[10]JJ Shah.Assessment of Features Technology[J].CAD,Jun,1991,23(5):331-343
[11]宁汝新,赵汝嘉,欧宗瑛等.CAD/CAM技术.机械出版社[M],1999,84,75-78
[12]宁汝新,赵汝嘉,欧宗瑛等.CAD/CAM技术.机械出版社[M],1999,84,90-93
[13]Timo Laakko,Mariti Mamtyla.Feature Modeling by Incremental Feature Recognition[J].CAD.Aug,1993,25(8):479-492
[14]J.Han,M.Pratt and W.C.Regli.Manufacturing Feature Recognition from Solid Models[J].IEEE Transactions on Robotics and Automation,2000,16(6):782-796
[15]刘宏安,刘子建等.面向制造的CAD建模方法研究.机械研究与应用[J],2006,19(1):117-119
[16]赵红等.机械CAD/CAM应用中的仿真技术.机械设计与制造,2007,1:178-179
[17]R.Anderl,R.Mendgen.Modeling with Constraints:Theoretical Foundation and Application[J],CAD.1996,28(3):155-168
[18]伟清,王晋涛,邢迪雄等.虚拟制造技术概述[J].机械制造及自动化,2007,36(2):1-2
[19]S.Padmanabhan,M.S.Devgun.Representation of Weld Features and Attibutes in Solid Models to Support Automatic Programming of Arc Welding Robots.Int[J].Prod.Res.1993,31(4):977-1000
[20]Dong-won Kim,Takeshi Kishinami,Young-june Kang,and Katsumasa Saito.A Feature Based Modelling of a Welded Plate Construction.Journal of Materials Processing Technology.1994,44:257-264
[21]黄翔,阎崇京.机械联接单元快速造型方法的研究[J].中国机械工程,2002,13(13):1098-1099
[22]Noort.A,Hoek G F M,Bronsvoort W F..Integrating part and assembly modeling[J].CAD,2002,34(12):899-912
[23]WC.Regli,VA.cicirello.Managing digital libraries for CAD[J].CAD,32(2):119-132
[24]孙春华等.CAD/CAPP/CAM技术基础及应用[M].清华大学出版社,2004:202-206
[25]程立斌,谢锋,李艳华,陈振萃等.基于产品数据库管理系统的工艺标准化管理.船海工程.2006,5:109-110
[26]付启敏,刘伟,姚亚萍等.面向客户服务的产品数据管理研究.科技管理研究,2007,4:113-115
[27]方泳泽.PDM系统中产品结构树的建立与运用[J].机械传动,2006,30(3):51-55
[28]张崇轲,朱志明,陈丙森,路豫湘,杨勇等.工程机械焊接结构件装焊工艺流程及数据管理系统.焊接,2002,7:9-12
[29]孙春华等.CAD/CAPP/CAM技术基础及应用[M].清华大学出版社,2004:61-64
[30]刘鸫根,张铁,王小强等.基于solid edge采用Visual Basic开发塑料模标准件库[J].模具工业,2006,23(5):15-19
[31]王克鸿,刘永.车辆机器人焊接CAD/CAM系统[J].南京理工大学学报,2005,9(5):525-528
[32]刘永,王克鸿,杜姗姗,徐越兰等.焊接坡口特征设计与焊缝特征提耳义方法[J].焊接学报,2006,27(10):61-64
[33]崔延辉.基于Solid Edge的产品自动装配技术研究[D].哈尔滨理工大学硕士学位论文.2002
[2]陈宏钧.实用机械加工工艺手册[M].第2版.机械工业出版社,2003
[3]LACAS W.Micro computer system,software and expert system for welding engineering.Welding Journal,1999,60-63
[4]李伟华,周详和.专家系统工具[M].北京:高等教育出版社,1987:2-5,35-40
[5]吴晓光,李红军,周新元,张驰.通用型焊接板材CAPP开发环境的研究[J].武汉科技学院学报,2003,16(6):34-38
[6]wu xiao-guang.The Research on CAD/CAPP Integrated System for Welding Boxlike Parts Made of Plate.The 10th International Manufacturing Conference in Chine.2002,131-133
[7]王克鸿,韩杰,李帅,王佳军等.重型车辆计算机辅助焊接工艺自动设计系统[J].焊接学报,2005,26(10):5-8
[8]黄政艳.焊接机器人的应用现状与技术展望.装备制造技术,2007,3:46-48
[9]宁汝新,赵汝嘉,欧宗瑛等.CAD/CAM技术.机械出版社[M],1999,63-66
[10]JJ Shah.Assessment of Features Technology[J].CAD,Jun,1991,23(5):331-343
[11]宁汝新,赵汝嘉,欧宗瑛等.CAD/CAM技术.机械出版社[M],1999,84,75-78
[12]宁汝新,赵汝嘉,欧宗瑛等.CAD/CAM技术.机械出版社[M],1999,84,90-93
[13]Timo Laakko,Mariti Mamtyla.Feature Modeling by Incremental Feature Recognition[J].CAD.Aug,1993,25(8):479-492
[14]J.Han,M.Pratt and W.C.Regli.Manufacturing Feature Recognition from Solid Models[J].IEEE Transactions on Robotics and Automation,2000,16(6):782-796
[15]刘宏安,刘子建等.面向制造的CAD建模方法研究.机械研究与应用[J],2006,19(1):117-119
[16]赵红等.机械CAD/CAM应用中的仿真技术.机械设计与制造,2007,1:178-179
[17]R.Anderl,R.Mendgen.Modeling with Constraints:Theoretical Foundation and Application[J],CAD.1996,28(3):155-168
[18]伟清,王晋涛,邢迪雄等.虚拟制造技术概述[J].机械制造及自动化,2007,36(2):1-2
[19]S.Padmanabhan,M.S.Devgun.Representation of Weld Features and Attibutes in Solid Models to Support Automatic Programming of Arc Welding Robots.Int[J].Prod.Res.1993,31(4):977-1000
[20]Dong-won Kim,Takeshi Kishinami,Young-june Kang,and Katsumasa Saito.A Feature Based Modelling of a Welded Plate Construction.Journal of Materials Processing Technology.1994,44:257-264
[21]黄翔,阎崇京.机械联接单元快速造型方法的研究[J].中国机械工程,2002,13(13):1098-1099
[22]Noort.A,Hoek G F M,Bronsvoort W F..Integrating part and assembly modeling[J].CAD,2002,34(12):899-912
[23]WC.Regli,VA.cicirello.Managing digital libraries for CAD[J].CAD,32(2):119-132
[24]孙春华等.CAD/CAPP/CAM技术基础及应用[M].清华大学出版社,2004:202-206
[25]程立斌,谢锋,李艳华,陈振萃等.基于产品数据库管理系统的工艺标准化管理.船海工程.2006,5:109-110
[26]付启敏,刘伟,姚亚萍等.面向客户服务的产品数据管理研究.科技管理研究,2007,4:113-115
[27]方泳泽.PDM系统中产品结构树的建立与运用[J].机械传动,2006,30(3):51-55
[28]张崇轲,朱志明,陈丙森,路豫湘,杨勇等.工程机械焊接结构件装焊工艺流程及数据管理系统.焊接,2002,7:9-12
[29]孙春华等.CAD/CAPP/CAM技术基础及应用[M].清华大学出版社,2004:61-64
[30]刘鸫根,张铁,王小强等.基于solid edge采用Visual Basic开发塑料模标准件库[J].模具工业,2006,23(5):15-19
[31]王克鸿,刘永.车辆机器人焊接CAD/CAM系统[J].南京理工大学学报,2005,9(5):525-528
[32]刘永,王克鸿,杜姗姗,徐越兰等.焊接坡口特征设计与焊缝特征提耳义方法[J].焊接学报,2006,27(10):61-64
[33]崔延辉.基于Solid Edge的产品自动装配技术研究[D].哈尔滨理工大学硕士学位论文.2002