摘要
可重组制造系统(Reconfigurable Manufacturing System,简称RMS)是能适应
市场需求的产品变化,按系统规划的要求,能快速调整制造过程、制造功能和制
造生产能力的一类可变制造系统,被称为影响未来制造业的十大关键技术之首,
因此对RMS技术的研究具有十分重大的意义。本论文结合国家863计划项目“可
重构制造系统技术”(2001AA412160),对RMS的几个相关设计技术进行了研究,
其主要内容包括以下几方面:
第一章,论述了可重组制造系统技术对于发展国民经济的重要作用,介绍了
可重组制造系统的发展历史和研究现状,阐明本课题的意义及论文研究的主要内
容。
第二章,论述了RMS的内涵,阐述了变流理论和斜升时间的概念及其在RMS
中的应用,对RMS的科学基础、框架结构和主要特点作了阐述,最后论述了RMS
的经济性和实现步骤。
第三章,将RMS的可重组性划分为:组织可重组性、业务过程可重组性、
车间加工系统的可重组性和信息平台可重组性等四个方面;提出用广义相似性原
理来分析车间加工系统的可重组性;信息平台的重组可分为硬件重组和软件重组
两方面,研究了基于软构件的信息平台的重组、遗留系统的构件化封装方法。
第四章,将RMS的重组设计分为重组决策设计、集成设计两个方面。通过
对零件的相似性及系统的重组经济性进行了分析,提出了由零件的相似性和系统
的资本重用率来决定系统重组决策;引入工艺规划专家系统对零件的制造工艺性
进行分析,并阐述了系统重组的Petri网建模方法;研究了集成设计的计算机辅
助设计过程,即根据系统的构造方案,重组新系统的设备和物流系统的过程;研
究了制造系统重组的评价指标和评价方法。
第五章,在物流系统的排队网络模型的基础上,构建了工件在加工域、公共
库区、小车域和卸载域的实际到达率模型;阐述了加工域缓冲区容量的优化配置
准则;研究了可重组制造系统的布局模式和单元式布局设计的步骤,最后阐述了
RMS的工程应用。
第六章,对论文的研究工作进行了全面的总结,并对今后需要进一步开展的
工作做了展望。
Reconfigurable Manufacturing System (RMS) is a system that can adjust its manufacturing process, function and capability, according to the system design. It can suit the changing market requirement rapidly and went by the name of the top of ten key technologies in the future manufacturing. It is very important to research the RMS. This dissertation was supported by The Reconfigurable Manufacturing System Technology subject of state 863 Project of China (2001AA412160). Several design problems of the RMS were studied in this dissertation. The main contents are as follows:
In the first chapter, the importance, the research status quo of RMS was disserted. The significance and the main contents of the dissertation were presented.
In the second chapter, the connotation of RMS was expatiated. The stream-of-variation theory and the ramp-up time theory and its application in the RMS were summarized. The scientific basics of RMS and its frame structure, the main characteristics and the realize methods of RMS were presented.
In the third chapter, the reconfigurations of RMS were divided into four facets. They are the enterprise reconfiguration, the product reconfiguration, the business process reengineering, and the message platform reconfiguration. The generalized comparability theory was advanced to analyze the product reconfiguration. The message platform reconfiguration includes hardware reconfiguration and software reconfiguration. The methods of message platform reconfigured and the legacy system modularize encapsulations that based on component ware, were researched in this chapter.
In the fourth chapter, the steps of reengineer RMS were divided as reconfiguration decision-making design and integrated design. The similarities between two parts and the reconfigure economies of system were analyzed, the reconfigurating methods of RMS, which based on the parts' similarities and the analysis of system resource reused rate, were provided. The expert system was used in the parts arts and crafts analysis. The method to modeling the RMS based on petri-net was expatiated. In the last of this chapter, the CAD methods of the systems integrated design e.g. reengineer the machine tools and material handling devices, were provided. And the evaluate index and way of re-engineering were researched in the last of this chapter.
In the fifth chapter, The arrive ratios models of the machining section, the buffer section and the download section etc was built on the basis of the queue-network-model of the materials system. The layout modes of RMS were researched, the design approaches of unit layout mode were expatiated, and a RMS
application instance was supplied.
In the sixth chapter, the conclusions of the dissertation were summarized. Further research of RMS and its application to manufacture were prospected.
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