模具设计过程管理技术研究
摘要
模具企业是一类典型的面向订单的生产型企业,由于其订单的随机性以及生产过程的经验依赖性,使得模具企业的生产过程动态多变,导致模具的设计制造过程难以得到有效的控制,无法保证交货期。要解决模具企业面临的上述问题,借助于信息化技术,实现企业的信息化管理是有效的手段。
本文在分析模具企业模具设计的一般流程的基础上,总结出模具设计管理的特点,然后采用UML方法对模具企业设计管理子系统进行了需求分析。根据企业设计管理过程中数据流,构建了系统的数据库结构。在模具企业设计管理中,采用任务可配置、消息反馈的设计,实现了模具的并行设计与任务监控,达到了缩短模具设计周期的目的。
基于上述研究成果,以eMan模具企业生产管理系统为背景,在J2EE平台上采用MVC构架,开发了基于Web的模具企业设计管理子系统,并将其成功的应用于多家模具企业中,取得了良好效果。
The production of die&mould companies is a typical make-to-order and one-of-a-kind production. The production procedure is dynamic and changeable because the customers’order is unpredictable and the manufacture process depends on the experience. Consequently, the production is hard to be controlled and the delivery time is always delayed. In order to solve the problems mentioned above and enhance the level of management, it is necessary for die&mould companies to apply the Management Information System.
According to the design process of mould companies, the characteristics of the design process management are analyzed, the UML method is then used to describe the design process management. Furthermore, the database structure is determined to manage the production data according to the characteristics of the date flow. Dynamic task distribution and message technique are applied to the design process management, concurrent designing and task control is implemented. As a result , the period of the mould design decreases.
Based on the methods mentioned above, a master production schedule and design process management system was developed by using MVC architecture and J2EE platform. It has been integrated with eMan (a system for the production management of Die & Mould), and implemented successfully in some mould companies.
本文在分析模具企业模具设计的一般流程的基础上,总结出模具设计管理的特点,然后采用UML方法对模具企业设计管理子系统进行了需求分析。根据企业设计管理过程中数据流,构建了系统的数据库结构。在模具企业设计管理中,采用任务可配置、消息反馈的设计,实现了模具的并行设计与任务监控,达到了缩短模具设计周期的目的。
基于上述研究成果,以eMan模具企业生产管理系统为背景,在J2EE平台上采用MVC构架,开发了基于Web的模具企业设计管理子系统,并将其成功的应用于多家模具企业中,取得了良好效果。
The production of die&mould companies is a typical make-to-order and one-of-a-kind production. The production procedure is dynamic and changeable because the customers’order is unpredictable and the manufacture process depends on the experience. Consequently, the production is hard to be controlled and the delivery time is always delayed. In order to solve the problems mentioned above and enhance the level of management, it is necessary for die&mould companies to apply the Management Information System.
According to the design process of mould companies, the characteristics of the design process management are analyzed, the UML method is then used to describe the design process management. Furthermore, the database structure is determined to manage the production data according to the characteristics of the date flow. Dynamic task distribution and message technique are applied to the design process management, concurrent designing and task control is implemented. As a result , the period of the mould design decreases.
Based on the methods mentioned above, a master production schedule and design process management system was developed by using MVC architecture and J2EE platform. It has been integrated with eMan (a system for the production management of Die & Mould), and implemented successfully in some mould companies.
引文
[1]郑涌.模具行业现状及其发展趋势.机械与电子, 2007, 4: 1
[2]陈志明,张海鸥,王桂兰.我国模具工业的现状与发展.锻压技术, 2004, 5: 2
[3]秦珂.我国模具工业特点、基本状况及有关情况.航空制造技术, 2005, 5: 1
[4] Xie, S.Q, Tu etal. Internet-based DFX for rapid and economical tool/mould making. International Journal of Advanced Manufacturing Technology, 2004, 24: 821~829
[5] Lee, R.J.V, Young. R.I.M. Design for manufacture: An approach to software support in a concurrent engineering environment. IEE Conference Publication, 1994, 398: 593~600
[6]杨海成,祁国宁.制造业信息化技术的发展趋势.中国机械工程, 2004, 15(19): 1693～1712
[7]王岳平.现代制造业发展的特点与趋势.中国机械工程, 2004, 12: 24～27
[8] Yau, Hong-Tzong, Menq etal. Concurrent process planning for finish milling and dimensional inspection of sculptured surfaces in die and mould manufacturing. International Journal of Production Research, 1993, 31(11): 2709~2725
[9]洪慎章.现代模具工业的发展趋势及企业特征.机械与电子, 2007, 7: 1
[10] Haramis, G, Fotiadis. Information Systems development: Time network planning. Electrical Engineering and Electromagnetics, 2003, 5: 191~203
[11] CIMdata Inc. Product Data Management. A Technology Guide, 1996, 5:142~144
[12] EDMiller. PDM Today. Computer Aided Engineering, 1995, 35, 14
[13] Vijayan, Jaikumar. Manufacturing Execution Systems. Computer World, 2000, 34: 38~42
[14] D.Brandl. MES Software: A Critical Element in the Enterprise Integration Process. I&CS(USA), 1999, 72: 51~56
[15]周永泰.我国模具工业的现状和发展趋势.电加工与模具, 2004,增刊: 8～10
[16] Michael McClellan. Applying Manufacturing Execution Systems. CRC Press, 1997, 15: 178~182
[17] James Rumbaugh, Ivar Jacobson, Grady Booch. The Unified Modeling LanguageReference Manual. International Journal of Advanced Manufacturing Technology, 2000, 11:12~13
[18] Doug Rosenbeg, kendall Scott. Use Case Driven Object Modeling With UML: A Practical Approach by Doug Rosenbeg, kendall Scott. Addision-Wesley, 1999, 35: 15~59
[19]易平.面向模具企业的生产管理系统的研究与开发:[硕士学位论文]。武汉:华中科技大学图书馆, 2005.
[20]阮雪榆,赵震.模具的数字化制造技术.中国机械工程, 2002, 13(22): 1891～1902
[21] Kalkowska, Joanna, Trzcielinski. Some conditions of implementing CE in advanced manufacturing systems. Proceedings of the Fourth International Workshop on Robot Motion and Control, 2004, 4: 299~309
[22] Hegeng Xiong, Jianjun Li, Xiangzhi Xiao. Research On Mould/Die Production Progress Plan Based On Concurrent Engineering And Network Planning Technique. China Machine Press, 2003, 37: 265
[23] Vijayan, Jaikumar. Manufacturing Execution Systems. Computer World, 2000, 34: 38~42
[24] D.Brandl. MES Software: A Critical Element in the Enterprise Integration Process, I&CS(USA), 1999, 72: 51~56
[25] Michael McClellan. Applying Manufacturing Execution Systems. CRC Press, 1997, 5: 132~135
[26]马士华,林勇,陈志祥.供应链管理.第一版.北京:机械工业出版社, 2000, 4. 11～12
[27]毛宁,何汉武.基于并行工程的模具生产管理.中国机械工程, 1999, 5: 492~495
[28]于华,肖波.模具敏捷制造的探索.中国机械工程, 1998, 11: 74~76
[29]何汉武,胡京知.模具制造中的并行工程研究.机械科学与技术, 1999, 5: 801~804
[30] Xie, S.Q,Tu, P.L., etal. Internet-based DFX for rapid and economical tool/mouldmaking. International Journal of Advanced Manufacturing Technology, 2004, 24(11): 821~829
[31]何汉武,陈新.面向并行工程的模具制造设备建模.机械科学与技术, 2000, 5: 470~472
[32]周雄辉,熊培友.模具并行工程系统研究.模具技术, 2001, 4: 12~15
[33]李伟平,薛劲松.支持ERP的工作流动态模型实现技术.中国机械工程, 2002, 13(15): 1314～1317
[34]范玉顺.工作流管理技术基础.第一版.北京:清华大学出版社, 2001. 7
[35] BOM表(http://baike.baidu.com/view/414935.htm)
[36]孙家坤,李兆前,高琦等.基于PLM的汽车覆盖件模具设计变更研究.中北大学学报(自然科学版), 2006, 5: 1
[37] Huang.G.Q., Huang.J., Mak.K.L. Agent-based workflow management in collaborative product development on the Internet. Computer-Aided Design, 2000, 2(32): 133～144
[38] Doug Rosenbeg, kendall Scott. Use Case Driven Object Modeling With UML: A Practical Approach by Doug Rosenbeg, kendall Scott. Addision-Wesley, 1999, 5: 15~59
[39]张友生.基于rup的软件过程及应用.计算机工程与应用, 2003, 3: 104~107
[40]邓集波,洪帆.基于任务的访问控制模型.软件学报, 2003, 14(1): 76～82
[41]周雄辉,熊培友.模具并行工程系统研究.模具技术, 2001, 4: 12~15
[42] Rick Cattell, Jim Inscore. J2EE Technology in Practice: Building Business Applications with the Java2 Platform, Enterprise Edition. Addison Wesley Professional, 2001, 5: 204~208
[43]王炜. JavaScript编程指南.第一版.北京:电子工业出版社, 1999. 9~10
[44] Karl Moss. Java Servlet开发人员指南.第一版.袁勤勇,张玉魁译.北京:电子工业出版社, 2003. 3
[45] Salo, T., Hill, J. Building enterprise web applications with java. JOOP - Journal of Object-Oriented Programming, 2000, 13: 28~29
[46] Herbert Praehofer, Johannes Sametinger, Alois Stritzinger. Concepts andarchitecture of a simulation framework based on the JavaBeans component model. Future Generation Computer Systems, 2001, 17: 539~559
[47] Pradhan, Sameer S., Huang, etal. Virtual manufacturing information system using JavaTM and JDBCTM. Computers & Industrial Engineering, 1998, 35: 255~258
[48]里德. JAVA与UML协同应用开发.第一版.郭旭译.北京:清华大学出版社,2003. 4
[49] Vijayan and Jaikumar. Manufacturing Execution Systems. Computer World, 2000, 34(31): 38～42
[50]孙莹,许俊华,张毅. MVC编程模型在Web程序中的应用及Java实现.计算机工程与应用, 2001, 17: 160～163
[51] Eric Armstrong, Stephanie Bodoff, Debbie Carson. The J2EE 1. 4 Tutorial. USA: Sun Microsystems, 2004, 8: 77～79
[52] Kathy Sierra, Bert Bates. Sun Certified Programmer & Developer for Java 2. USA: McGraw-Hill, 2003. 46～51
[2]陈志明,张海鸥,王桂兰.我国模具工业的现状与发展.锻压技术, 2004, 5: 2
[3]秦珂.我国模具工业特点、基本状况及有关情况.航空制造技术, 2005, 5: 1
[4] Xie, S.Q, Tu etal. Internet-based DFX for rapid and economical tool/mould making. International Journal of Advanced Manufacturing Technology, 2004, 24: 821~829
[5] Lee, R.J.V, Young. R.I.M. Design for manufacture: An approach to software support in a concurrent engineering environment. IEE Conference Publication, 1994, 398: 593~600
[6]杨海成,祁国宁.制造业信息化技术的发展趋势.中国机械工程, 2004, 15(19): 1693～1712
[7]王岳平.现代制造业发展的特点与趋势.中国机械工程, 2004, 12: 24～27
[8] Yau, Hong-Tzong, Menq etal. Concurrent process planning for finish milling and dimensional inspection of sculptured surfaces in die and mould manufacturing. International Journal of Production Research, 1993, 31(11): 2709~2725
[9]洪慎章.现代模具工业的发展趋势及企业特征.机械与电子, 2007, 7: 1
[10] Haramis, G, Fotiadis. Information Systems development: Time network planning. Electrical Engineering and Electromagnetics, 2003, 5: 191~203
[11] CIMdata Inc. Product Data Management. A Technology Guide, 1996, 5:142~144
[12] EDMiller. PDM Today. Computer Aided Engineering, 1995, 35, 14
[13] Vijayan, Jaikumar. Manufacturing Execution Systems. Computer World, 2000, 34: 38~42
[14] D.Brandl. MES Software: A Critical Element in the Enterprise Integration Process. I&CS(USA), 1999, 72: 51~56
[15]周永泰.我国模具工业的现状和发展趋势.电加工与模具, 2004,增刊: 8～10
[16] Michael McClellan. Applying Manufacturing Execution Systems. CRC Press, 1997, 15: 178~182
[17] James Rumbaugh, Ivar Jacobson, Grady Booch. The Unified Modeling LanguageReference Manual. International Journal of Advanced Manufacturing Technology, 2000, 11:12~13
[18] Doug Rosenbeg, kendall Scott. Use Case Driven Object Modeling With UML: A Practical Approach by Doug Rosenbeg, kendall Scott. Addision-Wesley, 1999, 35: 15~59
[19]易平.面向模具企业的生产管理系统的研究与开发:[硕士学位论文]。武汉:华中科技大学图书馆, 2005.
[20]阮雪榆,赵震.模具的数字化制造技术.中国机械工程, 2002, 13(22): 1891～1902
[21] Kalkowska, Joanna, Trzcielinski. Some conditions of implementing CE in advanced manufacturing systems. Proceedings of the Fourth International Workshop on Robot Motion and Control, 2004, 4: 299~309
[22] Hegeng Xiong, Jianjun Li, Xiangzhi Xiao. Research On Mould/Die Production Progress Plan Based On Concurrent Engineering And Network Planning Technique. China Machine Press, 2003, 37: 265
[23] Vijayan, Jaikumar. Manufacturing Execution Systems. Computer World, 2000, 34: 38~42
[24] D.Brandl. MES Software: A Critical Element in the Enterprise Integration Process, I&CS(USA), 1999, 72: 51~56
[25] Michael McClellan. Applying Manufacturing Execution Systems. CRC Press, 1997, 5: 132~135
[26]马士华,林勇,陈志祥.供应链管理.第一版.北京:机械工业出版社, 2000, 4. 11～12
[27]毛宁,何汉武.基于并行工程的模具生产管理.中国机械工程, 1999, 5: 492~495
[28]于华,肖波.模具敏捷制造的探索.中国机械工程, 1998, 11: 74~76
[29]何汉武,胡京知.模具制造中的并行工程研究.机械科学与技术, 1999, 5: 801~804
[30] Xie, S.Q,Tu, P.L., etal. Internet-based DFX for rapid and economical tool/mouldmaking. International Journal of Advanced Manufacturing Technology, 2004, 24(11): 821~829
[31]何汉武,陈新.面向并行工程的模具制造设备建模.机械科学与技术, 2000, 5: 470~472
[32]周雄辉,熊培友.模具并行工程系统研究.模具技术, 2001, 4: 12~15
[33]李伟平,薛劲松.支持ERP的工作流动态模型实现技术.中国机械工程, 2002, 13(15): 1314～1317
[34]范玉顺.工作流管理技术基础.第一版.北京:清华大学出版社, 2001. 7
[35] BOM表(http://baike.baidu.com/view/414935.htm)
[36]孙家坤,李兆前,高琦等.基于PLM的汽车覆盖件模具设计变更研究.中北大学学报(自然科学版), 2006, 5: 1
[37] Huang.G.Q., Huang.J., Mak.K.L. Agent-based workflow management in collaborative product development on the Internet. Computer-Aided Design, 2000, 2(32): 133～144
[38] Doug Rosenbeg, kendall Scott. Use Case Driven Object Modeling With UML: A Practical Approach by Doug Rosenbeg, kendall Scott. Addision-Wesley, 1999, 5: 15~59
[39]张友生.基于rup的软件过程及应用.计算机工程与应用, 2003, 3: 104~107
[40]邓集波,洪帆.基于任务的访问控制模型.软件学报, 2003, 14(1): 76～82
[41]周雄辉,熊培友.模具并行工程系统研究.模具技术, 2001, 4: 12~15
[42] Rick Cattell, Jim Inscore. J2EE Technology in Practice: Building Business Applications with the Java2 Platform, Enterprise Edition. Addison Wesley Professional, 2001, 5: 204~208
[43]王炜. JavaScript编程指南.第一版.北京:电子工业出版社, 1999. 9~10
[44] Karl Moss. Java Servlet开发人员指南.第一版.袁勤勇,张玉魁译.北京:电子工业出版社, 2003. 3
[45] Salo, T., Hill, J. Building enterprise web applications with java. JOOP - Journal of Object-Oriented Programming, 2000, 13: 28~29
[46] Herbert Praehofer, Johannes Sametinger, Alois Stritzinger. Concepts andarchitecture of a simulation framework based on the JavaBeans component model. Future Generation Computer Systems, 2001, 17: 539~559
[47] Pradhan, Sameer S., Huang, etal. Virtual manufacturing information system using JavaTM and JDBCTM. Computers & Industrial Engineering, 1998, 35: 255~258
[48]里德. JAVA与UML协同应用开发.第一版.郭旭译.北京:清华大学出版社,2003. 4
[49] Vijayan and Jaikumar. Manufacturing Execution Systems. Computer World, 2000, 34(31): 38～42
[50]孙莹,许俊华,张毅. MVC编程模型在Web程序中的应用及Java实现.计算机工程与应用, 2001, 17: 160～163
[51] Eric Armstrong, Stephanie Bodoff, Debbie Carson. The J2EE 1. 4 Tutorial. USA: Sun Microsystems, 2004, 8: 77～79
[52] Kathy Sierra, Bert Bates. Sun Certified Programmer & Developer for Java 2. USA: McGraw-Hill, 2003. 46～51