金属基复合材料半固态模锻连接一体化成形技术
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摘要
随着金属基复合材料工业化的应用越来越广,金属基复合材料的连接越来越受到人们的重视。尤其对于电子封装材料而言,增强体分率一般较高,而且要求其密封性和致密性,同时还要求具有良好的连接性能。针对此种情况,根据半固态工艺"固液"良好的扩散性和充填性,提出了金属基复合材料半固态模锻成形与连接一次性整体成形工艺方法,并实现近净成形,为金属基复合材料制件的制备和连接提供了一条新途径。
As the industrial application of metal matrix composites is more and wider,about the connection of metal matrix composites has attracted more and more attention,especially for electronic packaging materials,fraction of reinforcement is normally higher,and requires its sealing and compactness. At the same time it also requires a good connection performance. For these reasons,according to the semi-solid process being with good diffusivity and filling during " solid liquid" state,the authors put forward the metal matrix composites die forging forming in semisolid state technology. The forming process and connecting procedures are finished at one-time and realizes near net shaping. It provides a new way for the preparation of metal matrix composites and connection.
As the industrial application of metal matrix composites is more and wider,about the connection of metal matrix composites has attracted more and more attention,especially for electronic packaging materials,fraction of reinforcement is normally higher,and requires its sealing and compactness. At the same time it also requires a good connection performance. For these reasons,according to the semi-solid process being with good diffusivity and filling during " solid liquid" state,the authors put forward the metal matrix composites die forging forming in semisolid state technology. The forming process and connecting procedures are finished at one-time and realizes near net shaping. It provides a new way for the preparation of metal matrix composites and connection.
引文
[1]黎明,雷源忠.现代制造科学发展[J].中国机械工程,2000,11(3):345—347.LI Ming,LEI Yuan-zhong.The Development of Modern Manufacturing Science[J].Chinese Journal of Mechanical Engineering,2000,11(3):345—347.
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[3]曲文卿,董峰,齐志刚,等.连接材料的先进连接技术[J].航空制造技术,2006(12):32—34.QU Wen-qing,DONG Feng,QI Zhi-gang,et al.Advanced Materials Connections Technology[J].Aviation Manufacturing Technology,2006(12):32—34.
[4]刘静安.铝合金锻压生产现状及锻件应用前景分析[J].铝加工,2005,161:5—9.LIU Jing-an.Aluminium Alloy Forging Production Status and Forgings Application Prospect Analysis[J].Aluminum Processing,2005,161:5—9.
[5]SHI Li-kai.Thixoforming and Industry Application of the Semi-solid Alloy Al-6Si-2Mg[J].Solid State Phenomena,2006,116—117:72—75.
[6]李志远,钱乙余.先进连接方法[M].北京:机械工业出版社,2000.LI Zhi-yuan,QIAN Yi-yu.Advanced Connection Methods[M].Beijing:Mechanical Industry Press,2000.
[7]DYBKV V I.Interaction of 18Cr-10Ni Stainless Steel with Liquid Aluminum[J].Journal of Materials Science,1990,25:3615—3633.
[8]NAIMON E R,DOYLE J H.Diffusion Welding of Aluminum to Stainless Steel[J].Welding Journal,1981(11):17—200.
[9]里亚博夫B P.铝及铝合金与其他金属的焊接[M].北京:宇航出版社,1990.RYABOV B P.Welding between Al,Al Alloy and Other Metal[M].Beijing:China Astronautic Press,1990.
[10]张鹏,杜云慧,康永林.钢-固态铝熔体压力复合板的界面力学性能与结构[J].中国有色金属学报,1999(4):728—731.ZHANG Peng,DU Yun-hui,KANG Yong-lin.Interface Mechanical Properties and Structure of Steel and Solid Aluminum Melt Pressure of the Composite Board[J].Chinese Journal of Nonferrous Metals,1999(4):728—731.
[11]于治水,李瑞峰,祁凯.金属基复合材料连接方法研究综述[J].热加工工艺,2006,35(7):44—48.YU Zhi-shui,LI Rui-feng,QI Kai.Connection Methods of Metal Matrix Composites Research Review[J].Journal of Hot Working Process,2006,35(7):44—48.
[12]杨宏宝,李京龙,熊江涛,等.陶瓷基复合材料与金属连接的研究进展[J].焊接,2007(12):19—23.YANG Hong-bao,LI Jing-long,XIONG Jiang-tao,et al.The Research Progress of Ceramic Matrix Composites and Metallic Connection[J].Welding,2007(12):19—23.
[13]洪慎章,曾振鹏.铝合金零件半固态模锻的应用及发展[J].锻压技术,2004,29(4):5—7.HONG Shen-zhang,ZENG Zhen-peng.The Application and Development of Semisolid Die Forging Aluminum AlloyParts[J].Metal Forming Technology,2004(4):5—7.
[14]刘劲松,王惠敏.半固态模锻及其工业应用前景展望[J].模具制造,2004(3):47—49.LIU Jin-song,WANG hui-min.Semisolid Die Forging and Its Industrial Application Prospect[J].Mould Manufacturing,2004(3):47—49.
[15]程远胜,张艳英,杜之明.局部增强铝基复合材料挤压铸造复合成形技术[J].特种铸造及有色合金,2010,30(3):231—233.CHENG Yuan-sheng,ZHANG Yan-ying,DU Zhi-ming.Squeeze Casting Forming Technology of Composite with Partial Reinforced Aluminum Matrix Composites[J].Special Casting and Nonferrous Alloys,2010,30(3):231—233.
[16]PARK H N,GOVENDER G,IVANCHEV L.Opportunities and Challenges for Use of SSM Foeming in the Aeroapace Industry[J].Solid State Phenomena,2006,116/117:92—95.
[17]GERMAN R M.Enhanced Sintering Through Second Phase Additions[J].Powder Metall,1985,28(1):7.
[18]KIUCHI Manabu,YANAGIMOTO Jun.Mushy Metal Palloy Joining a New Process for Manufacturing New Products[J].CIRP Annals-Manufacturing Technology,1998,47(1):227—230.
[19]KIUCHI M,KOPP R.Mushy Psemi-Solid Metal Forming Technology-Present and Future[J].CIRP Annals-Manufacturing Technology,2002,51(2):653—670.
[20]DU Zhi-ming,CHENG Yuan-sheng.Experimental Study on the Thixoforming of High Silicon-Aluminum and Its Application in Automobile Piston[C].The 8 International Conference on Semi-solid Processing of Alloys and Composite,2004.
[21]程远胜,封小松,孙永根,等.2024-Si C/Al复合材料半固态模锻连接微观机理[J].复合材料学报,2013(12):96—101.CHENG Yuan-sheng,FENG Xiao-song,SUN Yong-gen,et al.Microscopic Mechanism of 2024-Si C/Al Composites Semisolid Die Forging Connects[J].Acta Materiae Compositae Sinica,2013(12):96—101.
[22]徐剑.Al-Al基复合材料半固态模锻连接成形研究[D].哈尔滨:哈尔滨工业大学工学,2012.XU Jian.Research on Al-Al Matrix Composite Semisolid Die Forging Forming and Connection[D].Harbin:Harbin Institute of Technology,2012.
[23]CHENG Y S,ZHANG X H.Interfacial Strength and Structure of Joining between 2024 Aluminum Alloy and Si Cp/2024 Al Composite in Semi-solid State[J].Materials and Design,2015,65:7—11.
[24]ZHANG Xiao-hua,CHENG Yuan-sheng.Tensile Anisotropy of AZ91 Magnesium Alloy by Equal Channel Angular Processing[J].Journal of Alloys and Compounds,2015,622:1105—1109.
[25]GUAN Ren-guo,CAO Fu-rong,CHEN Li-qing,et al.Dynamical Solidification Behaviors and Microstructural Evolution during Vibrating Wavelike Sloping Plate Process[J].Journal of Materials Processing Technology,2009,209(5):2592—2601.
[26]ZHANG,LIU Chun-ming.Effect of Wavelike Sloping Plate Rheocasting on Microstructures of Hypereutectic Al-18 pct Si-5 pct Fe Alloys[J].Metallurgical and Materials Transactions B,2012,43:337—343.
[27]GUAN Ren-guo,ZHAO Zhan-yong,ZHANG H,et al.Microstructure Evolution and Properties of Mg-3Sn-1Mn(wt%)Alloy Strip Processed by Semisolid Rheo-Rolling[J].Journal of Materials Processing Technology,2012,212:1430—1436.
[28]GUAN Ren-guo,JE Young Tae,ZHAO Zhan-yong,et al.Effect of Microstructure on Deformation Behavior of Ti-6Al-4V Alloy during Compressing Process[J].Materials and Design,2012,36:796—803.
[29]GUAN Ren-guo,JOHNSON Ian,CUI Tong,et al.Electrodeposition of Hydroxyapatite Coating on Mg-4.0Zn-1.0Ca-0.6Zr Alloy and In Vitro Evaluation of Degradation Hemolysis and Cytotoxicity[J].Journal of Biomedical Materials Research,Part A,2012,100:999—1015.
[30]GUAN Ren-guo,ZHAO Zhan-yong,HUANG Hong-qian,et al.Mathematic Model of Solid Fraction during Rheo-Casting by the Cooling Sloping Plate Process[J].Acta Metallugica Sinica(English Letters),2012,25:81—88.
[31]张琪.高体分率Si C/Al复合材料薄壁壳体件半固态成形研究[D].哈尔滨:哈尔滨工业大学,2012.ZHANG Qi.Research on Thin-walled Shell Pieces Formed by Semi-Solid Forming with High Volume Fraction of Si C/Al Composite[D].Harbin:Harbin Institute of Technology,2012.
[32]CHEN Q,YUAN B,LIN J,et al.Comparisons of Microstructure,Thixoformability and Mechanical Properties of High Performance Wrought Magnesium Alloys Reheated from the As-Cast And Extruded States[J].Journal of Alloys and Compounds,2014,584:63—75.
[33]CHENG Yuan-sheng.Study on Thixo-die-forging of 37vol.%Al/Al2O3Composite in Pseudo-Semi-Solid State[J].Advanced materials Research,2009(79—82):11—14.
[34]CHENG Yuan-sheng,LUO Shou-jing.Mechanical Behaviour of Al/Al2O3Composite in Pseudo-Semi-Solid State[J].Transactions of Nonferrous Metals Society of China,2009,19(S2):368—372.
[35]CHENG Yuan-sheng,LUO Shou-jing.Strengthening and Toughening Forming of Al/Al2O3Composite in PseudoSemi-Solid State[J].Acta Metallurgica Sinica,2010,1(23):21—26.
[36]NAIMON E R,DOYLE J H.Diffusion Welding of Aluminum to Stainless Steel[J].Welding Journal,1981(11):17—20.
[2]刘洪伟,郭成,程羽.半固态技术在材料连接和复合材料制备中的应用[J].焊接,2006(2):17—20.LIU Hong-wei,GUO Cheng,CHENG Yu.Semi-solid Technology Application in the Material Connection and Composite Material Preparation[J].Welding,2006(2):17—20.
[3]曲文卿,董峰,齐志刚,等.连接材料的先进连接技术[J].航空制造技术,2006(12):32—34.QU Wen-qing,DONG Feng,QI Zhi-gang,et al.Advanced Materials Connections Technology[J].Aviation Manufacturing Technology,2006(12):32—34.
[4]刘静安.铝合金锻压生产现状及锻件应用前景分析[J].铝加工,2005,161:5—9.LIU Jing-an.Aluminium Alloy Forging Production Status and Forgings Application Prospect Analysis[J].Aluminum Processing,2005,161:5—9.
[5]SHI Li-kai.Thixoforming and Industry Application of the Semi-solid Alloy Al-6Si-2Mg[J].Solid State Phenomena,2006,116—117:72—75.
[6]李志远,钱乙余.先进连接方法[M].北京:机械工业出版社,2000.LI Zhi-yuan,QIAN Yi-yu.Advanced Connection Methods[M].Beijing:Mechanical Industry Press,2000.
[7]DYBKV V I.Interaction of 18Cr-10Ni Stainless Steel with Liquid Aluminum[J].Journal of Materials Science,1990,25:3615—3633.
[8]NAIMON E R,DOYLE J H.Diffusion Welding of Aluminum to Stainless Steel[J].Welding Journal,1981(11):17—200.
[9]里亚博夫B P.铝及铝合金与其他金属的焊接[M].北京:宇航出版社,1990.RYABOV B P.Welding between Al,Al Alloy and Other Metal[M].Beijing:China Astronautic Press,1990.
[10]张鹏,杜云慧,康永林.钢-固态铝熔体压力复合板的界面力学性能与结构[J].中国有色金属学报,1999(4):728—731.ZHANG Peng,DU Yun-hui,KANG Yong-lin.Interface Mechanical Properties and Structure of Steel and Solid Aluminum Melt Pressure of the Composite Board[J].Chinese Journal of Nonferrous Metals,1999(4):728—731.
[11]于治水,李瑞峰,祁凯.金属基复合材料连接方法研究综述[J].热加工工艺,2006,35(7):44—48.YU Zhi-shui,LI Rui-feng,QI Kai.Connection Methods of Metal Matrix Composites Research Review[J].Journal of Hot Working Process,2006,35(7):44—48.
[12]杨宏宝,李京龙,熊江涛,等.陶瓷基复合材料与金属连接的研究进展[J].焊接,2007(12):19—23.YANG Hong-bao,LI Jing-long,XIONG Jiang-tao,et al.The Research Progress of Ceramic Matrix Composites and Metallic Connection[J].Welding,2007(12):19—23.
[13]洪慎章,曾振鹏.铝合金零件半固态模锻的应用及发展[J].锻压技术,2004,29(4):5—7.HONG Shen-zhang,ZENG Zhen-peng.The Application and Development of Semisolid Die Forging Aluminum AlloyParts[J].Metal Forming Technology,2004(4):5—7.
[14]刘劲松,王惠敏.半固态模锻及其工业应用前景展望[J].模具制造,2004(3):47—49.LIU Jin-song,WANG hui-min.Semisolid Die Forging and Its Industrial Application Prospect[J].Mould Manufacturing,2004(3):47—49.
[15]程远胜,张艳英,杜之明.局部增强铝基复合材料挤压铸造复合成形技术[J].特种铸造及有色合金,2010,30(3):231—233.CHENG Yuan-sheng,ZHANG Yan-ying,DU Zhi-ming.Squeeze Casting Forming Technology of Composite with Partial Reinforced Aluminum Matrix Composites[J].Special Casting and Nonferrous Alloys,2010,30(3):231—233.
[16]PARK H N,GOVENDER G,IVANCHEV L.Opportunities and Challenges for Use of SSM Foeming in the Aeroapace Industry[J].Solid State Phenomena,2006,116/117:92—95.
[17]GERMAN R M.Enhanced Sintering Through Second Phase Additions[J].Powder Metall,1985,28(1):7.
[18]KIUCHI Manabu,YANAGIMOTO Jun.Mushy Metal Palloy Joining a New Process for Manufacturing New Products[J].CIRP Annals-Manufacturing Technology,1998,47(1):227—230.
[19]KIUCHI M,KOPP R.Mushy Psemi-Solid Metal Forming Technology-Present and Future[J].CIRP Annals-Manufacturing Technology,2002,51(2):653—670.
[20]DU Zhi-ming,CHENG Yuan-sheng.Experimental Study on the Thixoforming of High Silicon-Aluminum and Its Application in Automobile Piston[C].The 8 International Conference on Semi-solid Processing of Alloys and Composite,2004.
[21]程远胜,封小松,孙永根,等.2024-Si C/Al复合材料半固态模锻连接微观机理[J].复合材料学报,2013(12):96—101.CHENG Yuan-sheng,FENG Xiao-song,SUN Yong-gen,et al.Microscopic Mechanism of 2024-Si C/Al Composites Semisolid Die Forging Connects[J].Acta Materiae Compositae Sinica,2013(12):96—101.
[22]徐剑.Al-Al基复合材料半固态模锻连接成形研究[D].哈尔滨:哈尔滨工业大学工学,2012.XU Jian.Research on Al-Al Matrix Composite Semisolid Die Forging Forming and Connection[D].Harbin:Harbin Institute of Technology,2012.
[23]CHENG Y S,ZHANG X H.Interfacial Strength and Structure of Joining between 2024 Aluminum Alloy and Si Cp/2024 Al Composite in Semi-solid State[J].Materials and Design,2015,65:7—11.
[24]ZHANG Xiao-hua,CHENG Yuan-sheng.Tensile Anisotropy of AZ91 Magnesium Alloy by Equal Channel Angular Processing[J].Journal of Alloys and Compounds,2015,622:1105—1109.
[25]GUAN Ren-guo,CAO Fu-rong,CHEN Li-qing,et al.Dynamical Solidification Behaviors and Microstructural Evolution during Vibrating Wavelike Sloping Plate Process[J].Journal of Materials Processing Technology,2009,209(5):2592—2601.
[26]ZHANG,LIU Chun-ming.Effect of Wavelike Sloping Plate Rheocasting on Microstructures of Hypereutectic Al-18 pct Si-5 pct Fe Alloys[J].Metallurgical and Materials Transactions B,2012,43:337—343.
[27]GUAN Ren-guo,ZHAO Zhan-yong,ZHANG H,et al.Microstructure Evolution and Properties of Mg-3Sn-1Mn(wt%)Alloy Strip Processed by Semisolid Rheo-Rolling[J].Journal of Materials Processing Technology,2012,212:1430—1436.
[28]GUAN Ren-guo,JE Young Tae,ZHAO Zhan-yong,et al.Effect of Microstructure on Deformation Behavior of Ti-6Al-4V Alloy during Compressing Process[J].Materials and Design,2012,36:796—803.
[29]GUAN Ren-guo,JOHNSON Ian,CUI Tong,et al.Electrodeposition of Hydroxyapatite Coating on Mg-4.0Zn-1.0Ca-0.6Zr Alloy and In Vitro Evaluation of Degradation Hemolysis and Cytotoxicity[J].Journal of Biomedical Materials Research,Part A,2012,100:999—1015.
[30]GUAN Ren-guo,ZHAO Zhan-yong,HUANG Hong-qian,et al.Mathematic Model of Solid Fraction during Rheo-Casting by the Cooling Sloping Plate Process[J].Acta Metallugica Sinica(English Letters),2012,25:81—88.
[31]张琪.高体分率Si C/Al复合材料薄壁壳体件半固态成形研究[D].哈尔滨:哈尔滨工业大学,2012.ZHANG Qi.Research on Thin-walled Shell Pieces Formed by Semi-Solid Forming with High Volume Fraction of Si C/Al Composite[D].Harbin:Harbin Institute of Technology,2012.
[32]CHEN Q,YUAN B,LIN J,et al.Comparisons of Microstructure,Thixoformability and Mechanical Properties of High Performance Wrought Magnesium Alloys Reheated from the As-Cast And Extruded States[J].Journal of Alloys and Compounds,2014,584:63—75.
[33]CHENG Yuan-sheng.Study on Thixo-die-forging of 37vol.%Al/Al2O3Composite in Pseudo-Semi-Solid State[J].Advanced materials Research,2009(79—82):11—14.
[34]CHENG Yuan-sheng,LUO Shou-jing.Mechanical Behaviour of Al/Al2O3Composite in Pseudo-Semi-Solid State[J].Transactions of Nonferrous Metals Society of China,2009,19(S2):368—372.
[35]CHENG Yuan-sheng,LUO Shou-jing.Strengthening and Toughening Forming of Al/Al2O3Composite in PseudoSemi-Solid State[J].Acta Metallurgica Sinica,2010,1(23):21—26.
[36]NAIMON E R,DOYLE J H.Diffusion Welding of Aluminum to Stainless Steel[J].Welding Journal,1981(11):17—20.