铝/铜异种金属熔钎焊焊接研究现状
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摘要
随着工业中"以铝代铜"国家战略的提出,铝/铜的连接成为当前焊接领域的研究热点。总结了铝/铜熔钎焊技术的国内外研究现状,阐述了该技术目前存在的问题,提出了目前仍然有待提高的方面及在今后研究中需要解决的问题。综合以上研究,深入理解并进一步明确铝/铜熔钎焊连接工艺等基本科学问题,为工业应用提供可靠的技术支持和科学的理论支撑。
With the national strategy of "Substituting aluminum for copper" in industry is proposed,aluminum/copper joining has become a hotspot in the field of welding. The current research situation of aluminum/copper fusion brazing technology at home and abroad are summarized,the existing problems of this technology are expound,and the aspects still need to be improved and the problems need to be solved in the future research are put forward. Based on above research,the basic scientific problems such as the aluminum/copper fusion welding technology are deeply understood and further clarified,which can provide reliable technical support and scientific theoretical support for industrial application.
With the national strategy of "Substituting aluminum for copper" in industry is proposed,aluminum/copper joining has become a hotspot in the field of welding. The current research situation of aluminum/copper fusion brazing technology at home and abroad are summarized,the existing problems of this technology are expound,and the aspects still need to be improved and the problems need to be solved in the future research are put forward. Based on above research,the basic scientific problems such as the aluminum/copper fusion welding technology are deeply understood and further clarified,which can provide reliable technical support and scientific theoretical support for industrial application.
引文
[1]王梓懿.铜/铜熔钎焊工艺及其界面机理研究[D].兰州:兰州理工大学,2018.
[2]Murray J L,Massalski T B.Binary Alloy Phase Diagrams[M].ASM International,1990:141-143.
[3]石玗,温俊霞,黄健康,等.基于旁路耦合电弧的铝钢MIG熔钎焊研究[J].机械工程学报,2011,47(16):25-29.
[4]Mai T A,Spowage A C.Characterisation of dissimilar joints in laser welding of steel-kovar,copper-steel and copperaluminum[J].Materials Science and Engineering,2004,374(1-2):224-233.
[5]Liu Peng,Shi Qingyu,Wang Wei,et al.Microstructure and XRD analysis of FSW joints for copper T2/aluminium 5A06dissimilar materials[J].Materials Letters,2008,62(25):4106-4108.
[6]Ouyang J H,Yarrapareddy E,Kovacevic R.Microstructural evolution in the friction stir welded 6061 aluminum alloy(T6-temper condition)to copper[J].Journal of Materials Processing Technology,2006,172(1):110-122.
[7]Saeid T,Abdollah-zadeh A,Sazgari B.Weldability and mechanical properties of dissimilar aluminum-copper lap joints made by friction stir welding[J].Journal of Alloys and Compounds,2010,490(1-2):652-655.
[8]柯黎明,刘鸽平,邢丽,等.铝合金LF6与工业纯铜T1的搅拌摩擦焊接工艺[J].中国有色金属学报,2004,14(9):1534-1538.
[9]Wang X J,Zhang Z K,Da C B.Microstructures and properties analysis of dissimilar metal joint in the friction stir welded copper to aluminum alloy[J].China Welding,2007,16(1):57-61.
[10]Mohammad M.Hailat,Ahsan Mian.Laser micro-welding of aluminum and copper with and without tin foil alloy[J].Microsystem Technologies,2012,18(1):103-112.
[11]董鹏,陈凯华,肖荣诗.铝-铜异种材料激光焊接实验研究[C].第13届全国特种加工学术会议论文集,2009:459-462.
[12]闫飞,孙钦德,徐道荣,等.铜铝异质金属火焰钎焊试验研究[J].电焊机,2011,41(3):65-69.
[13]Ji F,Xue S B.Growth behaviors of intermetallic compound layers in Cu/Al joints brazed with Zn-22Al and Zn-22Al-0.05Ce filler metals[J].Materials&Design,2013(51):907-915.
[14]里亚博夫.铝及铝合金与其他金属的焊接[M].北京:宇航出版社,1990.
[15]Lee S J,Nakamura H,Kawahito Y,et al.Effect of welding speed on microstructural and mechanical properties of laser lap weld joints in dissimilar Al and Cu sheets[J].Science and Technology of Welding and Joining,2014,19(2):111-118.
[16]Lee W B,Bang K S,Jung S B.Effects of intermetallic compound on the electrical and mechanical properties of friction welded Cu/Al bimetallic joints during annealing[J].Journal of Alloys and Compounds,2005,390(1-2):212-219.
[17]薛松柏,董健,吕晓春,等.Al/Cu管异种材料火焰钎焊连接[J].焊接,2003(2):23-25.
[18]张洪涛,刘多,冯吉才,等.铝/铜高频感应接触反应钎焊[J].焊接学报,2012,33(3):89-92.
[19]Xiao Y,Ji H,Li M,et al.Ultrasound-induced equiaxial flower-like CuZn5/Al composite microstructure formation in Al/Zn-Al/Cu joint[C].Langford Lane,Killington,Oxford,OX51GB,United Kingdom:Elsevier Ltd,2014:135-139.
[20]夏春智,李亚江,王娟.基于Sn-Pb钎料的Cu/Al钎焊接头组织结构分析[J].焊接,2003,47(3):23-25.
[21]周利,李志勇,赵洪运,等.铝/黄铜异种金属TIG熔钎焊接头显微组织与力学性能[J].中国有色金属学报,2015,25(9):2389-2395.
[22]彭迟,程东海,陈益平,等.铝/铜异种材料填丝钨极氩弧焊对接接头的组织和性能[J].中国有色金属学报,2015,25(4):975-981.
[23]Solchenbach T,Plapper P.Mechanical characteristics of laser braze-welded aluminium-copper connections[J].Optics and Laser Technology,2013(54):249-256.
[24]董鹏,陈凯华,肖荣诗.铝-铜异种金属激光深熔钎焊接头力学性能[J].中国激光,2011,38(6):129-133.
[25]董红刚,张旭超,杨继承,等.铝合金/黄铜异种金属电弧熔钎焊[J].中国机械工程,2014,25(8):1122-1125.
[26]孙军浩,曹睿,陈剑虹,等.Al6061/TA2异种金属冷金属过渡焊接性分析[J].焊接学报,2013,34(9):25-28.
[27]艾兵权,曹睿,等.AL-Si焊丝Al/Cu异种金属冷金属过渡熔钎焊接头显微组织与性能[J].焊接,2015(3):14-17.
[28]石玗,温俊霞,黄健康,等.基于旁路耦合电弧的铝钢MIG熔钎焊研究[J].机械工程学报,2011,47(16):25-29.
[29]石玗,何翠翠,黄健康,等.几种铝钢异种金属熔钎焊工艺的对比与分析[J].焊接学报,2014,35(5):1-4.
[30]黄健康,邵玲,石玗,等.镁与镀锌钢板脉冲旁路耦合电弧熔钎焊[J].焊接学报,2013,34(8):9-12.
[31]Li K H,Zhang Y M.Consumable Double-Electrode GMAWPart I:The Process[J].Welding Journal,2008,87(1):11-17.
[32]Shi Y,Liu X,Zhang Y M,et al.Analysis of metal transfer and correlated influences in dual-bypass GMAW of Aluminum[J].Welding Journal,2008,87(9):229-236.
[33]武传松,张明贤.DE-GMAW高速电弧焊工艺机理的研究[J].金属学报,2007,43(6):663-667.
[2]Murray J L,Massalski T B.Binary Alloy Phase Diagrams[M].ASM International,1990:141-143.
[3]石玗,温俊霞,黄健康,等.基于旁路耦合电弧的铝钢MIG熔钎焊研究[J].机械工程学报,2011,47(16):25-29.
[4]Mai T A,Spowage A C.Characterisation of dissimilar joints in laser welding of steel-kovar,copper-steel and copperaluminum[J].Materials Science and Engineering,2004,374(1-2):224-233.
[5]Liu Peng,Shi Qingyu,Wang Wei,et al.Microstructure and XRD analysis of FSW joints for copper T2/aluminium 5A06dissimilar materials[J].Materials Letters,2008,62(25):4106-4108.
[6]Ouyang J H,Yarrapareddy E,Kovacevic R.Microstructural evolution in the friction stir welded 6061 aluminum alloy(T6-temper condition)to copper[J].Journal of Materials Processing Technology,2006,172(1):110-122.
[7]Saeid T,Abdollah-zadeh A,Sazgari B.Weldability and mechanical properties of dissimilar aluminum-copper lap joints made by friction stir welding[J].Journal of Alloys and Compounds,2010,490(1-2):652-655.
[8]柯黎明,刘鸽平,邢丽,等.铝合金LF6与工业纯铜T1的搅拌摩擦焊接工艺[J].中国有色金属学报,2004,14(9):1534-1538.
[9]Wang X J,Zhang Z K,Da C B.Microstructures and properties analysis of dissimilar metal joint in the friction stir welded copper to aluminum alloy[J].China Welding,2007,16(1):57-61.
[10]Mohammad M.Hailat,Ahsan Mian.Laser micro-welding of aluminum and copper with and without tin foil alloy[J].Microsystem Technologies,2012,18(1):103-112.
[11]董鹏,陈凯华,肖荣诗.铝-铜异种材料激光焊接实验研究[C].第13届全国特种加工学术会议论文集,2009:459-462.
[12]闫飞,孙钦德,徐道荣,等.铜铝异质金属火焰钎焊试验研究[J].电焊机,2011,41(3):65-69.
[13]Ji F,Xue S B.Growth behaviors of intermetallic compound layers in Cu/Al joints brazed with Zn-22Al and Zn-22Al-0.05Ce filler metals[J].Materials&Design,2013(51):907-915.
[14]里亚博夫.铝及铝合金与其他金属的焊接[M].北京:宇航出版社,1990.
[15]Lee S J,Nakamura H,Kawahito Y,et al.Effect of welding speed on microstructural and mechanical properties of laser lap weld joints in dissimilar Al and Cu sheets[J].Science and Technology of Welding and Joining,2014,19(2):111-118.
[16]Lee W B,Bang K S,Jung S B.Effects of intermetallic compound on the electrical and mechanical properties of friction welded Cu/Al bimetallic joints during annealing[J].Journal of Alloys and Compounds,2005,390(1-2):212-219.
[17]薛松柏,董健,吕晓春,等.Al/Cu管异种材料火焰钎焊连接[J].焊接,2003(2):23-25.
[18]张洪涛,刘多,冯吉才,等.铝/铜高频感应接触反应钎焊[J].焊接学报,2012,33(3):89-92.
[19]Xiao Y,Ji H,Li M,et al.Ultrasound-induced equiaxial flower-like CuZn5/Al composite microstructure formation in Al/Zn-Al/Cu joint[C].Langford Lane,Killington,Oxford,OX51GB,United Kingdom:Elsevier Ltd,2014:135-139.
[20]夏春智,李亚江,王娟.基于Sn-Pb钎料的Cu/Al钎焊接头组织结构分析[J].焊接,2003,47(3):23-25.
[21]周利,李志勇,赵洪运,等.铝/黄铜异种金属TIG熔钎焊接头显微组织与力学性能[J].中国有色金属学报,2015,25(9):2389-2395.
[22]彭迟,程东海,陈益平,等.铝/铜异种材料填丝钨极氩弧焊对接接头的组织和性能[J].中国有色金属学报,2015,25(4):975-981.
[23]Solchenbach T,Plapper P.Mechanical characteristics of laser braze-welded aluminium-copper connections[J].Optics and Laser Technology,2013(54):249-256.
[24]董鹏,陈凯华,肖荣诗.铝-铜异种金属激光深熔钎焊接头力学性能[J].中国激光,2011,38(6):129-133.
[25]董红刚,张旭超,杨继承,等.铝合金/黄铜异种金属电弧熔钎焊[J].中国机械工程,2014,25(8):1122-1125.
[26]孙军浩,曹睿,陈剑虹,等.Al6061/TA2异种金属冷金属过渡焊接性分析[J].焊接学报,2013,34(9):25-28.
[27]艾兵权,曹睿,等.AL-Si焊丝Al/Cu异种金属冷金属过渡熔钎焊接头显微组织与性能[J].焊接,2015(3):14-17.
[28]石玗,温俊霞,黄健康,等.基于旁路耦合电弧的铝钢MIG熔钎焊研究[J].机械工程学报,2011,47(16):25-29.
[29]石玗,何翠翠,黄健康,等.几种铝钢异种金属熔钎焊工艺的对比与分析[J].焊接学报,2014,35(5):1-4.
[30]黄健康,邵玲,石玗,等.镁与镀锌钢板脉冲旁路耦合电弧熔钎焊[J].焊接学报,2013,34(8):9-12.
[31]Li K H,Zhang Y M.Consumable Double-Electrode GMAWPart I:The Process[J].Welding Journal,2008,87(1):11-17.
[32]Shi Y,Liu X,Zhang Y M,et al.Analysis of metal transfer and correlated influences in dual-bypass GMAW of Aluminum[J].Welding Journal,2008,87(9):229-236.
[33]武传松,张明贤.DE-GMAW高速电弧焊工艺机理的研究[J].金属学报,2007,43(6):663-667.