超声冲击法提高焊接接头疲劳特性研究进展
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摘要
焊接结构的失效以疲劳断裂为主,且焊接结构强度主要是由焊接接头的疲劳强度决定的。因此,改善焊接接头疲劳性能将显著提高焊接结构的整体性能。超声冲击处理是一种有效改善焊接接头疲劳性能的表面强化技术。研究表明,该技术通过改善焊接接头几何外形,细化表层晶粒及引入有益残余压应力可大幅度提高焊接接头的疲劳强度和疲劳寿命。综述了超声冲击处理对焊接接头疲劳性能影响的研究现状,分析了影响焊接接头疲劳性能的因素,总结了超声冲击改善焊接接头疲劳性能的结果,对目前研究过程中存在的问题进行探讨,最后展望了超声冲击表面纳米化技术的应用前景。
Fatigue fracture is the main failure mode of welded structures,and the welded structures′fatigue strength is primarily determined by welded joints.Therefore,improving the fatigue performance of welded joints will greatly promote the total performance of the welded structure.Ultrasonic impact treatment(UIT)is an effective technique to improve the fatigue performance of welded joints.Studies have shown that this technique can greatly improve the welded joints′strength and fatigue life by improving the welded joints geometry,refining surface grain and introducing the beneficial residual compressive stress.The effects of UIT on the fatigue properties of welded joints are described in this paper,the factors which influence the fatigue performance of welded joints are also analyzed.In addition,the fatigue performance results of welded joints after UIT are summarized.Finally,problems which exist in current research and application prospect of the surface nanocrystallization by UIT are discussed.
Fatigue fracture is the main failure mode of welded structures,and the welded structures′fatigue strength is primarily determined by welded joints.Therefore,improving the fatigue performance of welded joints will greatly promote the total performance of the welded structure.Ultrasonic impact treatment(UIT)is an effective technique to improve the fatigue performance of welded joints.Studies have shown that this technique can greatly improve the welded joints′strength and fatigue life by improving the welded joints geometry,refining surface grain and introducing the beneficial residual compressive stress.The effects of UIT on the fatigue properties of welded joints are described in this paper,the factors which influence the fatigue performance of welded joints are also analyzed.In addition,the fatigue performance results of welded joints after UIT are summarized.Finally,problems which exist in current research and application prospect of the surface nanocrystallization by UIT are discussed.
引文
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8 Sougata Roy,John W Fisher,Ben T Yen.Fatigue resistance of welded details enhanced by ultrasonic impact treatment(UIT)[J].Int J Fatigue,2003,25:1239
9 Du Weizhuo,Du Suigeng,Wang Zhibin,et al.The study of ultrasonic instrument and grain refinement experiment[J].Sci Technol Eng,2010,10(11):2736(in Chinese)杜伟卓,杜随更,汪志斌,等.超声冲击设备及晶粒细化实验研究[J].科学技术与工程,2010,10(11):2736
10 Yang Xinjun,Ling Xiang,et al.Optimization of the fatigue resistance of AISI304stainless steel by ultrasonic impact treatment[J].Int J Fatigue,2014,61:28
11 Wang Dongpo,Zhou Da.Mechanism analysis of fatigue strength improvement of welded joints by ultrasonic peening method[J].J Tianjin University,2007,40(5):623(in Chinese)王东坡,周达.超声冲击法提高焊接接头疲劳强度的机理分析[J].天津大学学报,2007,40(5):623
12 Zhao Xiaohui,Wang Dongpo,Wang Xibao,et al.Fatigue property of TC4titanium alloy welded joints by ultrasonic peening[J].Trans China Welding Institution,2010,31(11):57(in Chinese)赵小辉,王东坡,王惜宝,等.承载超声冲击提高TC4钛合金焊接接头的疲劳性能[J].焊接学报,2010,31(11):57
13 Ye Xionglin,Zhu Youli,Ma Lili,et al.Fatigue performance improvement of 22SiMn2TiB steel welded joint by ultrasonic impact treatment[J].J Mechan Eng,2009,45(8):283(in Chinese)叶雄林,朱有利,马丽丽,等.超声冲击处理改善22SiMn2TiB钢焊接接头的疲劳性能[J].机械工程学报,2009,45(8):283
14 Xiang Xuejian,Huang Yuanlin,Zhu Youli,et al.Effects of welding parameters on microstructure and properties of Q370qE welded joint[J].Hot Working Technol,2011,40(13):96(in Chinese)向学建,黄元林,朱有利,等.超声冲击对Q3709qE钢焊接接头性能的影响[J].热加工工艺,2011,40(13):96
15 Tao N R,Sui M L,Lu J,et al.Surface nanocrystallization of iron induced by-ultrasonic shot peening[J].Nanostructured Mater,1999,11(4):433
16 Liu G,Wang S C,Lou X F,et al.Low carbon steel with nanostructured surface-layer induced by high energy shot peening[J].Scripta Mater,2001,44:1791
17 Wang Tiansheng,Yu Jinku,Dong Bingfeng.Surface nanocrystallization induced by shot peening and its effect on corrosion resistance of 1Cr18Ni9Ti stainless steel[J].Surf Coat Technol,2006,200:4777
18 Dutta R K,Malet L,Gao H,et al.Formation of nanostructures in severely deformed high-strength steel induced by high-frequency ultrasonic impact treatment[J].Metall Mater Trans A,2015,46(2):813
19徐滨士.纳米表面工程[M].北京:化学工业出版社,2003:352
20 徐滨士,朱绍华,等.表面工程的理论与技术[M].北京:国防工业出版社,2010:273
21 Zhu Youli,Li Zhanming,Han Zhixin,et al.Effect of ultrasonic impact treatment on microstructure and properties of surface layer of2 A12aluminum alloy weld joint[J].Rare Metal Mater Eng,2010,39(1):130(in Chinese)朱有利,李占明,韩志鑫,等.超声冲击处理对2A12铝合金焊接接头表层组织性能的影响[J].稀有金属材料与工程,2010,39(1):130
22 Liu G,Lu J,Lu K.Surface nanocrystallization of 316Lstainless steel induced by ultrasonic shot peening[J].Mater Sci Eng,2000,286:91
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