不同类型扩压器下离心式压缩机级内流动的数值研究
详细信息    本馆镜像全文|  推荐本文 |  |   获取CNKI官网全文
摘要
近年来,级环境下的流动成为叶轮机械气体动力学研究的焦点。与轴流式叶轮机械比较,离心式叶轮机械内部的流动更加复杂,亟待解决的问题也更多;本文以某离心压缩机为研究对象,通过对三维雷诺平均N-S方程组进行有限差分离散,结合Baldwin-Lomax代数湍流模型对离心式压缩机整级进行了三维流场数值模拟,得到了速度、压力和温度等微观流动参数以及级效率、压比等宏观性能参数,在以下几方面进行了较详细的分析:
     利用NUMECA软件包建立离心压缩机整级周期性气体流动计算几何模型,在定常、可压条件下数值模拟了马赫数分别为0.8、0.75、0.65、0.55时具有无叶扩压器的整级流动性能,并与实验测量结果进行了比较。对比分析了每个马赫数下性能曲线的相同与不同之处,并通过对叶轮、扩压器、回流器内流动的详细分析,找出了非设计点外性能下降的原因。
     对全高、盘侧半高、盖侧半高三种直板型扩压器模型下,压缩机整级在0.8马赫数的流动进行了数值模拟,对相同工况下的效率和总压比进行了比较,并通过叶轮、扩压器、回流器等元部件内的流动分析,阐述了每个模型性能优劣的原因,得出盖侧半高直板型叶片扩压器对压缩机的级性能改善最明显。
     本文计算结果对流场流动参数的分布情况分析为减少级内损失提供数值依据,有助于进一步的理论研究;另一方面对整级和级内元、部件宏观性能参数的比较可以指导压缩机基本级的开发,指导工程实际应用。
In recent years, study of multistage internal flow has become one of the major research areas in turbomachinery aerodynamics. In comparison with the axial turbomachinery, internal flow in centrifugal compressors is more complex, and the achievement in centrifugal compressors is left behind of their axial counterpart. Furthermore, many questions concerning the 3D flow structure in centrifugal compressors are yet to be solved. This dissertation develops research work on a sort of centrifugal compressor stages, Numerical simulation on three-dimensional viscous flow fields of centrifugal compressor stages are carried out using Baldwin-Lomax algebraic turbulent model. The velocity and pressure distributions are obtained by employing Reynolds-Averaged N-S equation. This thesis tries to carry out a deeper investigation in the following aspects:
     Periodic gas about geometrical model of centrifugal compressor is set up from NUMECA software package, which is used in flow calculating. under several Mach numbers numerical simulation using NUMECA software package is carried out for a centrifugal compressor with vane-less diffuser, such as 0.8, 0.75, 0.65, 0.55,etc. the simulation be developed in a steady condition which can be also compressed. analyze the homologies and the differences of the characteristic curve of the same operating mode from comparing with experimental results under every mach numbers. Through analyzing the flow field detailedly inside impeller, vaneless diffuser and return channel, it is found out the reason why performance drops in some other operating modes.
     Numerical simulation about three sorts of centrifugal compressors with different straight plate diffusers are developed under 0.8 mach. Launch a comparison about their efficiency and absolute pressure ratio, and analyze the flow inside impeller, vaneless diffuser and return channel, show the reason about every model is good or bad, find out that compressor with half of height vane near shroud in diffuser is the best one.
     The results are meaningful to both theoretical research and industrial application, and they provide useful data for analysis of loss in the stage and further development of a new basic stage.
引文
[1]王尚锦,离心压缩机三元流动理论与应用,西安交通大学出版社,1991
    [2] Wu Chung-hua, A General Theory of Three Dimensional Flow in Subsonic and Supersonic Turbo-machines of Axial-,Radial- and Mixed-Flow Types, NACA TN 2604, 1952
    [3]蔡睿贤,完全气体一元变截面有传热有摩擦流动的一些不定常解析解,工程热物理学报,17(2):156-160,1996
    [4]吴文权,漩涡的场特性与物质性—离散涡方法基础,工程热物理学报,18(1)1997
    [5] Xu J.Z., et al., Three Dimensional Incompressible Flow Solution of an Axial Compressor Using Pseadostream-Function, ASME Paper 89-GB-319, 1997
    [6]刘高联,转轮内全三元可压缩理想流体非定常有旋流动的位势函数及其变分原理,中国工程热物理学会热机气动热力学学术会议论文集,962038,武夷山,1996
    [7] Flathers M B, Bache, G E, Rainsberger R, Experimental and computational investigation of flow in a radial inlet of an industrial pipeline centrifugal compressor, ASME Paper, Jun 13-16:1-17,1994
    [8] Aungier R H, Aerodynamic design and analysis of vaneless diffusers and return channels, ASME Paper, May 24-27,1993
    [9] Hagelstein D ,Hillewaert K, Van den Braembussche RA ,Engeda A Keiper R, Rautenberg M, Experimental and numerical investigation of the flow in a centrifugal compressor volute, ASME ,Journal of Turbomachinery, 122(1):22-31,2000
    [10] Mattern D, Jaw L, Henry M, Fagan B, Experimental results of an active tip clearance control system for a centrifugal compressor, ASME Paper, Jun2-5,1997
    [11] Rayan M A, Azoole R N, Surge prediction modeling for low pressure compression process, ASME , Fluids Engineering Division (Publication) FED 238(3): 697-704,1996
    [12] Amulfi G L, Giannattasio P, Giusto C, Massardo A F, Micheli D, Pinamonti P, Multistage centrifugal compressor surge analysis: Part I-experimental investigation, ASME, Journal of Turbomachinery, 121(2):305-311,1999
    [13] Chu W L, Jiang T, Experimental investigation of rotating stall in acentrifugal compressor with vaneless diffuser, Journal of AerospacePower/Hangkong Dongli Xuebao5(2):163-165,1990
    [14]刘立军,徐忠,无叶扩压器内流场的实验与数值模拟,西安交通大学学报,35(3):270-274,2001
    [15] Pinarbasi A, Johnson M W, Experimental flow field investigation in acentrifugal compressor vaned diffuser ,ASME Paper ,Jun5-8,1995
    [16] Shin Y H, Kim K H, Son B J, Experimental study on the development of a reverse flow zone in a vaneless diffuser, JSME, JSME International Journal, B-41(3):546-555, 1998
    [17] Justen F, Ziegler K U, Gallus H E, Experimental investigation of unsteady flow phenomena in a centrifugal compressor vaned diffuser of variable geometry, ASME, Journal of Turbomachinery, 121(4): 763-771 ,1999
    [18] Engeda, The influence of a diffuser width on the unsteady performance of a centrifugal compressor stage, ASME ,FED, 257(2)-B,2002
    [19]李治国,分别改变叶轮转速和轴向宽度时对无叶扩压器的实验研究,西安交通大学硕士学位论文,1997
    [20]李新宏,不同转速下切割无叶扩压器盖侧宽度时对无叶扩压器的实验研究,西安交通大学硕士学位论文,1998
    [21]刘正先,离心叶轮内三维湍流流场的LDV测量,航空动力学报,17(3),2002
    [22] Dorney, Daniel J, Davis R L, McLaughlin D K, Numerical simulations of flows in centrifugal turbomachinery, AIAA, Journal of Propulsion and Power,11(5):899-907,1995
    [23]徐惊雷,三维全粘性流面迭代计算及非线性K-OE5紊流模型的应用,西安交通大学硕士学位论文,1996
    [24] Ng E Y K, Prediction of 3-D viscous flow of centrifugal impeller with tip-clearance: Part1-high speed compressor, ASME Paper, Sep 30-Oct2, 1997
    [25] Tourlidakis A, Eder R L, Numerical investigations of centrifugal compressor flows with tip leakage using a pressure correction method, ASME Paper, May24-27, 1993
    [26] Lenke L J, Simon H, Numerical simulation of the flow through the return channel of multi-stage centrifugal compressors, ASME Paper, n GT Jun2-5, 1998
    [27] Kim HS, Kim YJ, Zhu GM, et al. Effects of vaned diffuser shapes on flow characteristics of a small-size turbo-compressor, Energy Conversion and Application, vI&11:540-543,2001
    [28] Clayton R P ,Leong W U A ,Sanatian R ,Issa R I ,Xi G , Numerical study of the three-dimensional turbulent flow in the impeller of a high-speed centrifugal compressor, ASME Paper, n GT Jun2-5,1998
    [29]刘瑞韬,具有无叶和叶片扩压器的离心压气机级内流动数值模拟,西安交通大学硕士学位论文,2001
    [30] Koumoutsos A, Tourlidakis A, Elder R L, Computational studies of unsteady flows in a centrifugal compressor stage, Proceedings of the Institution of Mechanical Engineers, Part A: Journal of Power and Energy, 214(6): 611-633,2000
    [31]吴望一,流体力学,北京大学出版社,1982
    [32]费祥麟,胡庆康,景思睿,高等流体力学,西安交通大学出版社,1989
    [33]章梓雄,董曾南,粘性流体力学,清华大学出版社,1998
    [34]张兆顺,湍流,国防工业出版社,2002
    [35]陶文铨数值传热学西安交通大学出版社1988
    [36]马铁犹计算流体动力学北京航空学院出版社1986
    [37]刘高联,王甲升,叶轮机械气体动力学基础,机械工业出版社,1979
    [38]陶文铨,计算传热学的近代进展,科学出版社,2000
    [39] 12.Katanis,et al., Use of Arbitrary Quasi-Orthogonal Line for calculating Flow Distribution in the Meridional Plane of Turbo-machine, NASA TND-2546,1964
    [40] Hirsch C., Wargee G., A Finite Element Method for Through flow calculation in Turbomanchines,ASME Journal of Fluids Engineering, 98(3):403-421,1976
    [41] Senno Y., Nakase Y., A Blade Theory of an Impeller with an Arbitrary Surface of Revolution, ASME J. of Engineering for Power, 93(3):454-460, 1971
    [42] Norvak R., Hearsey r., a Nearly Three-Dimensional Inter-Blade Computing System for Turbomachinery , ASME Journal of Fluids Engineering
    [43] Hathaway M D, Chriss R M, Strazisar A J, et al. Laser Anemometer Measurement of the Three-Dimensional Rotor Flow Field in the NASA Low-Speed Centrifugal Compressor: NASA Technical Paper, ARL-TR-333, 1995
    [44]康顺,一个高压比离心叶轮的CFD结果确认,工程热物理学报,26(3),2005
    [45]莫子高,无叶扩压器宽度对压缩机性能影响的实验验证,流体机械32(1),2004
    [46]李凯,直板型叶片扩压器流场的实验测量与数值研究,西安交通大学学报,40(3),2006
    [47]杜建一,有叶扩压器的流场分析,工程热物理学报,26(1),2005
    [48]周颂东,五种径向扩压器与同一离心压气机叶轮相互匹配的试验研究,燃气涡轮试验与研究,18(1),2005