利用精密冲压级进模具技术提升效率改善质量的研究
详细信息    本馆镜像全文|  推荐本文 |  |   获取CNKI官网全文
摘要
模具是工业生产中重要的工艺装备,是国民经济各部门发展的重要基础之一,它在工业生产中起着极其重要的作用。模具种类繁多,要求各异,在现有的多种冲压模具中,精密多任务位级进模是较先进的一种,它具有高效率、高精度等优越性。
     随着经济的发展,消费水平的提高,各种家用电器和消费性电子产品更新换代速度的加快并向小型化发展。因此,作为其关键部件之一的连接器也向小型化发展。为了能够满足市场需求,并获取最大利润和客户满意度,是每个生产厂商的最大目标。
     高质量的产品(冲压件)依赖于高质量的模具,高质量的模具才可能保证高的生产效率,低的报废率,从而维持较低的成本,较低的售价和较强的市场竞争力。
     本文简要介绍了级进模的设计方法和精密级进模设计要点,并通过精密级进模成功开发改善历程结合一些实用有效的IE手法来进行阐述。从而达到提升效率,改善产品质量,降低制造成本的目的。
Stamping die is important equipment in industrial manufacturing and is one of the major basements in the development of the domestic economy. It plays leading roles in the industry. Stamping dies have many types and each type has it’s own demand. Of all the stamping dies, precision multity progressive die is one of the more advanced types. It has many excellences, such as, high efficiency, high precision.
     With the development of economy and consumption, the frequency of turnover about electrical appliances and electronic products are becoming faster and faster. And the components within those products also become smaller and smaller. Thereforce one of the key parts of those products, the connector also becomes smaller and smaller. Then supplying the market, obtaining the maxium profit and satifying the customer are the greatest targets for every enterprise.
     High quality products (stamping parts) depend on high quality stamping die, which can maintain higher efficiency, lower scrape rate, lower cost and price and stronger competition.
     This thesis simply introduces design methods of progressive dies and key points of designing the precision stamping die. Combining a specific precision progressive stamping die with some efficient IE methods, we have finally enhance the efficiency, improved the quality of products and lower the cost .
引文
1. 张钢,刘道忠.日本级进模的设计与制造特点.模具工业,1988 (6): 59-60
    2. 武晓红. 日本冲压模具的技术特点.模具通讯.1999 (5)
    3. 王家庆 .德国 STEPPER 公司级进模设计制造技术概述.模具工业,1995 (5):
    4. 陈良杰. 多任务位级进模设计.模具工业,1988 (1-9)
    5. 杨志成 .板料冲压成技术.锻压技术,1992 (5): 26^-30
    6. 李志刚等. 多任务位级进模计算机辅助设计与制造.第五届锻压学术年会,1991
    7. 卢险峰. 冲压工艺模具学.机械工业出版社,1998
    8. 李硕本. 冲压工艺学.机械工业出版社,1982
    9. 张毅. 现代冲压技术.国防工业出版社,1994 年
    10. 王孝培,冲压手册(第二版).北京:机械工业出版社,1990
    11. 黄毅宏. 模具制造工艺.机械工业出版社,1988
    12. 涂光棋. 精冲技术.机械工业出版社.1990
    13. 李德立 .六西格玛基础介绍
    14. 张春水 高效精密冲模设计与制造.西安:西安电子科技大学出版社,1989
    15. 涂光棋,冲模技术,北京:机械工业出版社,2002
    16. 周开华,幺廷光,简明精冲手册,北京:国防工业出版社,1993
    17. 孙宝琦,何平.模具用硬质合金及其进展.模具工业,2001 (12): 3-7
    18. 吴诗悼,冲压工艺及模具设计,西安:西北工业大学出版社,2002
    19. 刘湘云等.冷冲压工艺与模具设计.航空工业出版社,1994.8
    20. 王俊彪等.多任务位级进模设计.西安:西北工业大学出版社,1999.
    21. Michael R.Et.a1..Knowledge-Based Design of Progressive Stamping Dies. Journal of Processing Technology. 2002,28(3):p221-227
    22. Kusiak A,et al ..Reengineering of Design and Manufacturing Process,Computer in Industry Engineering, 1994,(3):p521 一 536
    23. YKDV Prasad and S Somasundaram,CADDS:an automated die design systemfor sheet-metal blanking,Computer&Control Engineering Journaljuly, 1992 p 185-191
    24. Ahmad K E,Ganesh M K,Mansooreh M. Concurrent engineering deployment:a virtual reality approach [J].Integrated Manufacturing Systems, 1993,4(4):p24-28
    25. J.Browne,P.J.Sacket,J.C.Wortmann.Future manufacturing systems-towards the extended enterprise. Computers in Industry, 1995,Vo1.25,No.3:p235-254
    26. M.Eugene Merchant.Manufacturing in the 21St century,Journal of Processing Technology, l994, Vol.14:p225-245
    27. 肖祥芷等.基于特征设计的级进模 CAD/CAM 系统 模具工业,1998.4:p3 -7
    28. 王贤坤等. 冲模 CAD/CAM 系统的智能开发平台.锻压机械,1996.6:p46-49
    29. 张子公等. 提高模具草案的 CAD 结构效率和柔性的有效途径.模具工业,2004.5:p3 一 8
    30. 林建平等.基于并行工程的模具计算机辅助设计系统集成框架.上海交通大学学报,2004.10:p1385-1387
    31. User's Guide-Section for Progressive Fin Dies. FD-M0989-1. OAK Company. USA. 1996.
    32. Jeff Sabatioi. New forming research for Aluminum Fins Automotive Manufacturing&Production Vol. 11, No. 8, Aug. 2005
    33. 孙耀彤.提高冲模寿命的有效途径.模具工业,2003 (7): 40-42
    34. 张思钢.高精度硬质合金级进模使用寿命的研究.模具工业,2004 (1): 34-35