稀土永磁粉体的高效制备与性能
详细信息    本馆镜像全文|  推荐本文 |  |   获取CNKI官网全文
摘要
本文采用表面活性剂辅助高能球磨技术获得纳米晶结构的Sm_2Fe_(17)片状粉体,实现了Sm_2Fe_(17)的低温(300-350℃)短时氮化,使其在300-350oC就能氮化形成Sm_2Fe_(17)N_3,并且所合成的Sm_2Fe_(17)N_3矫顽力为3.56kOe,还具有一定的织构,探讨了Sm_2Fe_(17)片的微观结构、磁性能及其低温氮化机理。采用表面活性剂辅助高能球磨技术制备了高各向异性、高磁性能SmCo_5纳米片和单晶Sm_2Co_(17)硬磁纳米颗粒,研究了表面活性剂的种类、含量、球磨工艺对纳米片和纳米颗粒结构和性能的影响。采用改进的机械化学工艺方法合成的矫顽力高达35.5kOe的Sm-Co硬磁纳米颗粒,通过低能球磨清洗后获得了矫顽力为23.7kOe、具有核/壳结构的SmCo_5/Sm_2O_3硬磁纳米颗粒,研究了影响Sm-Co纳米颗粒的粒径、相结构、微观结构和磁性能的各种因素。
In this paper, Sm_2Fe_(17)flakes have been synthesized by surfactant-assisted HEBM and werenitrided at lower temperature of300-350oC in a short time. The synthesized Sm_2Fe_(17)N_3flakes stillhave a texture and obtained a coercivity of3.56kOe. The microstructure, phase structure,properties and the nitrogenation mechanism at lower temperature of Sm_2Fe_(17)flakes has beendiscussed. SmCo_5nanoflakes and single-crystal hard magnetic Sm2Co17nanparticles have beenprepared by surfactant-assisted HEBM. The effect of the content and types of surfactants andmilling process on the formation of nanoflakes and nanoparticles has been investigated. Theseparated Sm-Co-based hard nanoparticles with a coercivity of35.5kOe have been prepared by amodified mechanochemical processing. The SmCo_5/Sm_2O_3hard magnetic nanoparticles withcore/shell structure have been obtained after low energy ball milling washing proces. The phases,microstructure, particle sizes and magnetic properties of the synthesized Sm-Co nanoparticleshave been investigated.
引文
1. G. Hoffer, and K. Strnat. Magnetocrystalline anisotropy of YCo5and Y2Co17. IEEE Trans.Magn.,1966,2:487.
    2. D. Das. Twenty million energy product samarium-cobalt magnet. IEEE Trans. Magn.,1969,5:214.
    3. M. G. Benz, and D. L. Martin. Cobalt-samarium Permanent Magnets Prepared By LiquidPhase Sintering, Appl. Phys. Lett.,1970,17:176.
    4. E. A. Nesbitt, R. H. Willens, R. C. Sherwood, et al. New permanent magnet materials. Appl.Phys. Lett.,1968,12:361.
    5. Y. Tawara, and H. Senno. Cerium, Cobalt and copper alloy as a permanent magnet material.Jpn. J. Appl. Phys.1968,7:966.
    6. H. Nagel, A. J. Perry, A. Menth. Hard-magnetic properties and microstructure of Sm(Co,Cu)zcompounds. J. Appl. Phys.1976,47:2662.
    7. T. Ojima, S. Tomizawa, T. Yoneyama, et al. Magnetic properties of a new type of rare-earthcobalt magnets Sm2(Co, Cu, Fe, M)17. IEEE Trans. Magn.1977,13:1317.
    8. J. D. Livingston, and D. L. Martin. Microstructure of aged (Co,Cu,Fe)7Sm magnets. J. Appl.Phys.1977,48:1350.
    9. Coey J M D, Hong Sun, Improved magnetic properties by treatment of iron-based rare earthintermetallic compounds in ammonia, Journal of Magnetism and Magnetic Materials,1990,87:251~254
    10. Teresiak A, Kubis M, Mattern N, et al. Influence of nitrogenation on structure developmentand magnetic properties of mechanically alloyed and annealed Sm-Fe powders, Journal ofalloys and compounds,1999,292:212~220
    11. Fukunaga H, Aikawa T, Nagaoka S, et al, Improvement in hard magnetic properties of rapidlyquenched Sm-Fe-N flakes by Zn-coating, Journal of Magnetism and Magnetic Materials,1996,157/158:105~106
    12. Zuzek K, McGuiness PJ, Kobe S, Bonded Sm-Fe-(Ta)-N materials porduced via attritormilling and HDDR, Journal of alloys and compounds,1999,289:265~269
    13.邓庚凤,孙光飞,陈菊芳,等.还原扩散法制备Sm2Fe17Nx磁粉的研究.稀土,2005,26(6):49~52
    14. Arlot R, Izumi H, Machida K, et al, Particle size dependence of the magnetic properties forzinc-coated Sm2(Fe0.9Co0.1)17N2.9powders, Journal of Magnetism and Magnetic Materials,1997,172:119~127
    15. Katter M, Wecker J, Schultz L, Structural and hard magnetic properties of rapidly solidifiedSm-Fe-N, Journal of Applied and Physics,1991,70:3188
    16.朱国丽,叶金文,刘颖,等.快淬SmFe合金的微观结构及相组成.稀有金属与工程,2007,36(6):1082~1084
    17.叶金文,刘颖,张然,等.各向同性Sm2Fe17Nx磁粉及其粘结磁体的制备.稀有金属材料与工程,2007,36(2):329~331
    18.邓庚凤,何桂荣,邓华军,等.还原扩散法制备钐铁氮磁性材料的组织结构与性能研究.中国稀土学报,2010,28(6):676~679
    19.李芳,刘颖,杨锦,等. HDDR法制备各向同性SmFeN永磁体的研究.稀土,2005,26(2):22~25
    20.林国标.用HDDR法制取Sm2Fe17Nx磁粉再化合时的新现象.稀有金属,1997,21(6):427~430
    21.孙继兵,崔春翔,吴瑞国等. HDDR处理的不同钐含量Sm2Fe17型合金及氮化物的研究.稀有金属材料与工程,2005,34(7):1061~1064
    22.邓庚凤,孙光飞,陈菊芳,等.还原扩散法制备Sm2Fe17Nx磁粉的研究.稀土,2005,26(6):49~51
    23.张东涛,岳明,姬永成,等.高性能Sm2Fe17Nx磁粉制备关键技术研究.功能材料与器件学报,2004,10(4):446~450
    24.孙继兵,崔春翔,张哲旭,等.添加不同钐含量的Sm2Fe17型合金及其氮化物的研究.粉末冶金技术,2005,23(6):409~413
    25.孙继兵,崔春翔,吴瑞国,等. Sm12.8Fe87.2合金氮化前后高能球磨的研究.兵器材料科学与工程,2005,29(6):5~9
    26.廉舒,康煜平. Sm2Fe17N2.9永磁体的制备及磁性能的研究.沈阳工业大学学报,2004,26(4):392~395
    27.白书欣,张虹,赵询,等.块状Sm2Fe17Nx磁体的制备.磁性材料与器件,2001,132(2):10
    28.孙树滋,王强,张兆安,等.离子束混合法制备Sm-Fe-N磁性薄膜.大连理工大学学报,1997,37(2):231
    29. Satoshi Sugimoto, Tomoyasu Shimono, Hajime Nakamura, Toshio Kagotani, Masuo Okada,Motofumi Homma, Magnetic properties and microstructures of the (SmFe10V2)1-x-(Sm2Fe17)xcast alloys, Materials Chemistry and Physics,1995,42(4):298~301
    30. A. Teresiak, B. Gebel, A. Handstein, N. Mattern, H. Klose, K.-H. Müller, In-situ observationof the nitrogenation of Sm2Fe17by means of high temperature x-ray diffraction, Fresenius JAnal Chem,1998,361:674~676
    31. Ardisson J D, Araujo R C, Macedo W A A, Persiano A I C, Gama S, The effect of atmospherecomposition in plasma nitrogenation of Sm2Fe17, Journal of Magnetism and MagneticMaterials,2004,272-276(Supplement):1859~1861
    32. Xinguo Zhao, Zhidong Zhang Sun X.K, Wei Liu, Zhijun Guo, Qunfeng Xiao, Dianyu Geng,Structural and magnetic properties of Sm2(Fe1xTix)17(x=0–0.1) alloys prepared byhydrogenation processes and their nitrides, Journal of Magnetism and Magnetic Materials,2000,208(3):231~238
    33.李杰民. Sm2(FeM)17Ny磁粉的制备、微观结构和磁性能研究[D].北京:北京科技大学,2003
    34.叶金文,刘颖,王东,等.用XRD研究Sm2Fe17合金氮化行为.稀有金属材料与工程,2006,35(11):1835~1837
    35.周寿增,于申军,张茂才,等.气-固相反应法制备Sm2Fe17Ny永磁合金过程中氮原子的扩散.金属学报,1996,32(8):877~883
    36.崔春翔,李杰民,孙继兵,等. Sm2Fe17和Sm10.5Fe88.5Zr1.0的氮化行为.功能材料,2004,35(1):31~33
    37. Coey J M D, Hong Sun, Improved magnetic properties by treatment of iron-based rare earthintermetallic compounds in ammonia, Journal of Magnetism and Magnetic Materials,1990,87:251~254
    38.张东涛,岳明,姬永成,等.高性能Sm2Fe17Nx磁粉制备关键技术研究.功能材料与器件学报,2004,10(4):446~450
    39.谭明,严达利,谈清华,等. Sm2Fe17化合物的吸氮反应研究.天津师范大学学报(自然科学版),2008,28(3):27~29
    40. Chung-Hyo Lee, Young-Soon Kwon, Effect of Mechanical Alloying on the Formation ofSm2Fe17NxCompound, Metals and Materials International,20028(2):151~154
    41. H. Fujii, K. Tatami, K. Koyama, Nitrogenation process in Sm2Fe17under various N2-gaspressures up to6MPa, Journal of Alloys and Compounds,1996,236:156~164
    42. J.D. Ardisson, R.C.Araujo, W.A.A.Macedo, A.I.C.Persiano, S. Gama, The effect ofatmosphere composition in plasma nitrogenation of Sm2Fe17, Journal of Magnetism andMagnetic Materials,2004,272–276:1859–1861
    43.崔春翔,李杰民,孙继兵,等. Zr对钐铁合金微结构和相组成的影响.稀有金属材料与工程,2005,34(1):95-97
    44.叶金文,刘颖,朱国丽,等. Zr元素对Sm2Fe17合金结构的影响.稀有金属材料与工程,2006,35(5):746~748
    45.王小红,刘颖,叶金文,等.添加Zr、Co、B元素对ThCu7型Sm-Fe合金结构的影响.材料导报,2009,23(10):42~44
    46. E. Vasilyeva, D. Januszewski, M. Leonowicz, Mechanically Alloyed Sm-Fe-N Magnets withAddition of Ga, IEEE Transactions on Magnitics,1997,33(5):3853
    47.高建霞,崔春翔,孙继兵.添加Nb元素对Sm2Fe17合金微结构的影响.稀有金属材料与工程,2005,34(6):940~942
    48.陈梅,叶金文,刘颖,等.添加W元素对Sm-Fe合金相组成及微观结构的影响.稀有金属材料与工程,2008,37(8):1424~1426
    49. W. Kaszuwara, M. Leonowicz, J.A. Kozubowski, The effect of tungsten addition on themagnetic properties and microstructure of SmFeN–-Fe nanocomposites, Materials Letters,2000,42:383~386
    50. B. E. Meacham, J. E. Shield, D. J. Branagan, Order-disorder effects in nitrided Sm-Fepermanent magnets, Journal of Applied Physics.,2000,87(9):6707~6709
    51. S. Thongmee, I. M. Tang, T. Methasiri, Mechanical alloying of Sm and Fe mixtures having themolar ratio of1/2and1/3, Materials Research Bulletin,2000,35:2183~2188
    52. K. O’Donnell, J.M. D. Coey, Characterization of hard magnetic two-phase mechanicallyalloyed Sm2Fe17N3/-Fe nanocomposites, Journal of Applied Physics.1997,81(9):6310~6321
    53. Tong W. P., Tao N. R., Wang Z. B., et al., Nitriding iron at lower temperature, Science,2003,299:686~688
    54. B. Z. Cui, L. Y. Zheng, M. Marinescu, et al, Textured Nd2Fe14B flakes with enhancedcoercivity, J. Appl. Phys.,2012,111:07A735.
    55. B. Z. Cui, L. Y. Zheng, W. F. Li, et al, Single-crystal and textured polycrystalline Nd2Fe14Bflakes with a submicron or nanosize thickness, Acta Mater.,2012,60:1721-1730
    56. Zheng LY, Cui BZ, Akdogan NG, et al, Influence of octanoic acid on SmCo5nanoflakesprepared by surfactant-assisted high-energy ball milling, Journal of Alloys and Compounds,2010,504:391~394
    57. K. Ono, Y. Kakefuda, R. Okuda, et al, Organometallic synthesis and magnetic properties offerromagnetic Sm-Co nanoclusters, Journal of Applied Physics,2002,91:8480
    58. Teng X, Yang H, Iron oxide shell as the oxidation-resistant layer in SmCo5@Fe2O3core-shellmagnetic nanoparticles, Journal of Nanoscience and Nanotechnology,2007,7(1):356~361
    59. Gu H, Xu B, Rao J, et al, Chemical synthesis of narrowly dispersed SmCo5, Journal ofApplied Physics,2003,93:7589
    60. Hong J H, Kim W S, Lee J I, et al, Exchange coupled magnetic nanocomposites ofSm(Co1-xFex)5/Fe3O4with core/shell structure, Solid State Communications,2007,141(10):541~544
    61. W. Liu, P.G. McCormick, Synthesis of Sm2Co17alloy nanoparticles by mechanochemicalprocessing, Journal of Magnetism and Magnetic Materials,1999,195(2):279~283
    62. T. Matsushita, J. Masuda, T. Iwamoto, et al, Fabrication of SmCox nanoparticles as a potentialcandidate of materials for super-high-density magnetic memory: Use of gold as the thirdelement, Chemistry Letters,2007,36:1264~1265
    63. N. Poudyal, C. Rong, J. P. Liu, Effects of particle size and composition on coercivity ofSm–Co nanoparticles prepared by surfactant-assisted ball milling, Journal of Applied Physics,2010,107:09A703
    64. L.Y. Zheng, B.Z. Cui, W.F. Li, et al, Separated Sm-Co hard nanoparticles by an optimizationof mechanochemical processes, Journal of Applied Physics,2012,111:07B536
    65. Chakka V M, Altuncevahir B, Jin Z Q, Li Y, Liu J P, Magnetic nanoparticles produced bysurfactant-assisted ball milling, Journal of Applied and Physics,2006;99:08E912
    66. Y. Wang, Y. Li, C. Rong and J.P. Liu, Sm–Co hard magnetic nanoparticles prepared bysurfactant-assisted ball milling, Nanotechnology,2007,18:465701
    67. Cui BZ, Li WF, Hadjipanayis GC, Formation of SmCo5single-crystal submicron flakes andtextured polycrystalline nanoflakes, Acta Mater,2011,59(2):563~571
    68. C.C. Koch, Synthesis of nanostructured materials by mechanical milling: problems andopportunities, Nanostructured Materials,1997,9(1-8):13~22
    69. A.M. Gabay, N.G. Akdogan, M. Marinescu, et al, Rare earth–cobalt hard magneticnanoparticles and nanoflakes by high-energy milling, Journal of Physics: Condensed Matter,2010,22:164213
    70. Kirkpatrick EM, Majetich SA, Mchenry ME, Magnetic properties of single domain samariumcobalt nanoparticles, IEEE Transactions on Magnetics,1996,32(5):4502~4504
    71. Saravanan P, Premkumar M, Singh A K, et al, Study on morphology and magnetic behavior ofSmCo5and SmCo5/Fe nanoparticles synthesized by surfactant-assisted ball milling, Journal ofAlloys and Compounds,2009,480(2):645~649
    72. W. Liu and P. G. McCormick, Formation and magnetic properties of nanosized Sm2Co17magnetic particles via mechanochemical/thermal processing, Nanostructured Materials,1999,12(1-4):187
    73. J. Wecker, M. Katter, L. Schultz, Mechanically alloyed Sm-Co materials, Journal of AppliedPhysics,1991,69(8):6058
    74. Y. Liu, M. P. Dallimore, P. G. McCormick, Synthesis of SmCo5by chemical reduction duringmechanical alloying, Applied Physics Letters,1992,60(25):3186
    75. Y. Liu, M. P. Dallimore, P. G. McCormick, et al, High coercivity SmCo5synthesized bychemical reduction during mechanical alloying, Journal of Magnetism and Magnetic Materials,1992,116(3):320~324
    76. Cui BZ, Gabay AM, Li WF, et al, Anisotropic SmCo5nanoflakes by surfactant-assisted highenergy ball milling, Journal of Applied and Physics,2010,107:09A721
    77. Cui BZ, Zheng LY, Waryoba D, et al, Anisotropic SmCo5flakes and nanocrystalline particlesby high energy ball milling, Journal of Applied and Physics,2011,109:07A728
    78. PCPDFWIN version2.02, copyright1999by JCPDS-ICDD