微型瞬态薄膜热流计的研制
详细信息    本馆镜像全文|  推荐本文 |  |   获取CNKI官网全文
摘要
热流测量是热工测量中的难点,特别是瞬态热流的测量是热工测试中一直
    没有得到解决的问题。因此瞬态热流计的研制填补了国内在瞬态热流测量上某
    些方面的不足。瞬态热流计在建筑工程和航空航天事业中具有广泛的工业应用
    前景。
     本文在综合评述前人工作成果的基础上,借鉴国外的制作和研究经验,利
    用薄膜技术,在石英基片上溅射铜、镍和二氧化硅薄膜,形成薄膜热流计。该
    薄膜热流计是由28对热电偶组成的热电堆,大小为38×22mm~2,总体厚度为
    1mm。本文运用了先进的数据采集系统和计算机技术,采用了绝对法和相对法
    相结合的标定方法,对所制作出的热流计进行了标定,确定了热流——热电势
    的关系曲线。在此基础上对薄膜热流计进行了稳态响应测试和瞬态响应测试,
    并与国外的结果进行了比较,结果表明,该热流计在响应速度方面较快,在灵
    敏度方面稍低。
     对于标定曲线中的非线性,本文进行了初步的研究。同时,对于薄膜热流
    计测试中的误差进行了分析,得出了一些有益的结论。
Heat flux is difficult to measure especially transient heat flux, which has not been resolved until now. So the research and development of transient heat flux sensor fills the domestic gap of measurement of transient heat flux in some aspects. The sensor has an extensive prospect of industrial application in the construction engineering and aeronautics and space fields.
    
     Upon comprehensively reviews of the predecessors?results, using the experience of other countries for reference, and implementing thin film technology, the author have developed the microsensor in this thesis by sputtering metal material on a silex substrate. The temperature sensing layers each constructed of 28 copper and nickel thermocouples placed in series to form a differential thermopile. The thermocouple layers are separated by a thin layer of silicon oxide, which is the thermal resistance. It is nominally 38mm long by 22mm wide by 1mm thick. Advanced data acquisition and switch unit and computer technology are applied in the research. The sensor is calibrated, then the relative curve of heat flux vs thermal voltage is determined. Moreover, the test of responses of steady state and transient state has been done and the results are compared with predecessors?results, and proved to be advanced in response speed.
    
     The non-linearities of the calibration curve is primarily discussed. At the same time, the errors in the test of heat flux microsensor are analyzed, and some beneficial conclusions are drawn.
引文
1. 高魁明主编,热工测量仪表,冶金工业出版社,1985年
    2. 戴自祝,刘震涛,韩礼钟,热流测量与热流计,计量出版社,1986
    3. 曹玉璋,A.H.爱普斯坦,双膜热流计的研究及其应用,航空学报,Vol.6, No.5,Oct,1985,pp478-482
    4. 肖启明,杨维菊,建筑节能与可持续发展,墙材革新与建筑节能,2000年 No.4,pp29-30
    5. 张国强,陈在康,王大安,建筑热工用动态热流计及其标定方法的研究, 湖南大学学报,Vol.23,No.3,Jun.1996,pp39-58
    6. Gardon, R , An Instrument for the Direct Measurement of Intense Thermal Radiation, The Review of Scientific Instruments, Vol.24, No.5,1953, pp.366
    7. Robert Gardon, A Transducer for Measurement of Heat-flow Rate, Transactions of the ASME, Nov., 1960, pp396-398
    8. J. S. Kraabel, J. W. Baughn, A. A. Mckillop, An Instrument for the Measurement of Heat Flux from a Surface with Uniform Temperature, Transactions of the ASME, Vol.l02,Aug. 1980, pp576-578
    9. M. G. Cooper and A. J. P.Lloyd , Transient Local Heat Flux in Nucleate Boiling , Heat Transfer, Vol.3, 1966, pp193-201
    10. C. Alkidas, R. M. Cole, Transient Heat Flux Measurements in a Divided-Chamber Diesel Engine, Journal of Heat Transfer, May 1985,Vol.107, pp 439-444
    11. J. W. Scholten and D. B. Murry, Unsteady Heat Transfer and Velocity of a Cylinder in Cross Flow-1 Low Freestream Turbulence, Journal of. Heat/Mass Transfer, Vol.41, No, 10, 1998, pp 1139-1148
    12. J.W.Scholten and D.B.Murry, Unsteady Heat Transfer and Velocity of a Cylinder in Cross Flow-1 Low Freestream Turbulence, Journal of Heat/Mass Transfer, Vol.41, No. 10,1998, pp1149-1156
    13. C J Hogendoorn, H C Lange and A A Van Steenhoven, Design Optimization for Fast Heat-Transfer Gauge, Measurement Science and Technology, No.9, 1998 pp428-434
    
    
    14. A. H. Epstein, G. R. Guenette, R. J.G.Norton and Cao Yuzhang, High-Frequency Response Heat-Flux Gauge, The Review of Scientific Instruments , Vol.57, No. 4, April 1986, pp639-649
    15. Christopher S. K Cho, Gustave C Frallck and Hemanshu D Bhatt, An Experimental Study of a Radially Arraged Thin-Film Hear-Flux Gauge, Measurement Science and Technology, No.9, 1997, pp721-727.
    16. D. S. Campbell, M. Gundappa, T. E. Diller, Design and Calibration of a Local Heat-Flux Measurement System for Unsteady Flows, Transactions of the ASME, Vol.111, May 1989, pp552-557
    17. 付军隆,瞬态热流计的研制,北京科技大学博士论文,1998
    18. 邱绪光,实验传热学,国防工业出版社,1998
    19. 曹玉璋,A.H.爱普斯坦,双膜热流计在涡轮换热实验中的应用,工程热物 理学报,Vol.7,No.1,Feb,1986
    20. S.G.Simmons,J.M.Hager and T.E Diller,Simultaneous Measurements of Time-Resolved Surface Heat Flux and Freestream Turbulence at Stagnation Point,Heat Transfer,Vol.2,1990,PP 375-380
    21. 布拉德 (Bbrady,G.S.),材料手册,科学出版社,1989
    22. 沈维善,张孙元,热电偶/热电阻分度手册,机械工业部仪器仪表工业局,1989
    23. 王力衡,薄膜技术,清华大学出版社,1991
    24. Stempel, F.C., Basic Heat Flow Calibration., Instrument Control Systems, 42(5) : 105,1969
    25. E.Piccini, S M Guo and T V Jones, The Development of a New Direct-Heat-Flux Gauge for Heat-Transfer Facilities, Measurement Science and Technology , No.11,2000,pp342-349
    26. W N MacPherson, J M Kilpatrick, J S Barton, J D C Jonest, L Zhang, I Bennion, Heat-Flux Measurement Using Fibre-Bragg-Grating Fabry-Perot Sensors, Measurement Science and Technology, No. 10, 1999, pp 1300-1304
    27. Kevin M.Kinnear, and Frank K.Lu, Design, Calibration and Testing of Transient Thin Film Heat Transfer Gauge, 1998
    28. G J .Borell, T .E. Diller, A Convection Calibration Method for Local Heat Flux Gauges, Journal of Heat Transfer, Feb. 1987, Vol.109, pp83-89
    
    
    29. Specification of Kemtherm HFM-R3 Direct Indicator(仪表所带)
    30. HP 34970A Data Acquisition/Switch Unit,Service Guide(仪表所带)
    31. HP VEE Training Materials(仪器所带)
    32. 刘加平,王景云,关于控制热流传感器测量原理误差的探讨,第二届全国 热物性学术讨论会,1987、 10,成都
    33. 李东吉,智能热流计的研制,大庆石油学院的博士论文,1992