高流动性PVC合金注塑料的研究
详细信息    本馆镜像全文|  推荐本文 |  |   获取CNKI官网全文
摘要
本文采用了一种流动性较好的、低分子量的PVC树脂,并研究不同的改性剂对这种PVC树脂性能的影响。
     PVC树脂及其改性剂经高速混合、挤出造粒、注塑成型的方式得到不同样品。研究了PVC树脂的加工工艺,并探讨了不同配比样品的力学性能、耐热性、毛细管流变性能和体系相容性的变化。结果表明:PVC/ABS合金和其他PVC样品使用不带止逆环的注塑机注射时样品的稳定性较好;透明ABS树脂和非透明ABS树脂所制备的PVC/ABS合金的拉伸性能、弯曲性能都随着ABS含量的升高呈下降的趋势,然而其耐热性提高,合金的流动性也变得更好;PVC/ABS的质量比为40/60时相容性最好,此时合金的冲击强度最高;PVC/非透明ABS合金的流动性和冲击强度要好于PVC/透明ABS合金。随着体系中ACR添加量的增加,PVC/ACR样品的拉伸强度而下降;冲击强度升高,弯曲性能下降,样品的耐热性升高,流动性变差。PVC/水滑石样品的流动性在水滑石用量为1.5phr时最好;当水滑石用量在0.5phr~2.0phr之间变化时,样品的力学性能基本没有变化;PVC/水滑石体系微观上是一个均匀的体系。适当的增大碳酸钙用量,PVC样品的拉伸强度、冲击强度不会有太大的影响;样品的弯曲性能会有一定的升高,耐热性提高,流动性变差。在所研究的体系中,ABS树脂和ACR添加剂的用量对PVC样品的力学性能和耐热性的影响较大,尤其是冲击性能;在本研究的添加量范围内,水滑石和碳酸钙的用量变化对样品的力学性能没有太大影响。
In this paper PVC resin material of low Mw was used to get PVC samples, and the properties of different PVC samples and PVC alloy samples were studied.
     The PVC samples were prepared through high speed blending、extruding granulation、injection moulding. Process technique、mechanical properties、heat resistance、compatibility、capillary rheometer property of the samples were studied. The results showed that:The stability of PVC/ABS alloy and other PVC samples were better when injected by injection molding machine without non-return sealing ring; The tensile strength and the flexural property of the two alloy which were prepared by the two different ABS resin decreased with the increasing amount of ABS, but the heat resistance and the flowability of PVC/ABS alloy increased; The impact strength reached maximum value when the ratio of PVC/ABS alloy was 40/60 and its compatibility was best at the same time; The flowability and the impact strength of PVC/transparent ABS alloy were better than PVC/non-transparent ABS alloy. With the increasing amount of ACR flexibilizer in the system, the tensile strength of PVC/ACR sample decreased, the flexural property decreased, but the impact strength of PVC/ACR sample increased; The heat resistance of PVC/ACR sample became better with more amount of ACR flexibilizer, the flowability of PVC/ACR sample became worse. When the amount of LDHs increased from 0.5phr to 2.0phr, the mechanical properties of the samples did not change basically; The best flowability was got when adding 1.5phr LDHs into the system; PVC/LDHs sample was complete homogeneous structure. The tensile strength and the impact strength of the PVC sample did not change a lot at when increasing the amount of CaCO3 filler from 4phr to 12phr; but the flexural property of the PVC sample increased to a certain extent; The heat resistence of the PVC sample became better when increasing the amount of CaCO3 filler, but the flowability became worse. For all PVC samples, the amount of ABS resin and ACR flexibilizer could effect the mechanical property and the heat resistence greatly, especially the impact property; The amount of LDHs and CaCO3 filler had a slightly effect on the mechanical properties of the sample.
引文
[1]Chunaxi Xiong et al. Microporous Polyvinyl chloride:novel reactor for PVC/CaCO3 nanocomposites. Nanotechnology[J].2005,16:1787-1792.
    [2]高军刚等.改性聚氯乙烯新材料[M].北京:化学工业出版社.2002:78.
    [3]朱诚身.氯乙烯聚合物发展简史[J].聚氯乙烯,1992,第6期:34-37.
    [4]邴涓林,李承志.2008年中国PVC产业动态及分析[J].聚氯乙烯,2009,37(5):1-14.
    [5]崔金保.氯乙烯生产工艺的改进[J].聚氯乙烯,2007(8):42-44.
    [6]张强,关刚,贾志军.干法乙炔装置基本技术与发展思路[J].聚氯乙烯,2009,37(12):7-14.
    [7]Coaker, A.W. and Wypart, R.W. Handbook of PVC Formulating[M]. New York:John Wiley and Sons.1993:Chapter 2.
    [8]Collins, E.A.and Krier,C.A., Trans.Soc.Rheol.1967,11(2):225.
    [9]Berens, A.R.and Folt, V.L., Polym.Eng.Sci.1969,9(1):27.
    [10]Singleton, C.and Isner, j., et al., Polym.Eng.Sci.1974,14(5):371.
    [11]Pezzin, G., Pure Appl.Chem.1971,26(2):241.
    [12]Collins, E.A.and Daniels, C.A., Polym.Eng.Sci.1974,14(5):357.
    [13]Lyngaae-Jorgensen, J., J.Macromol, Sci.Phys.1977, B14(2):213.
    [14]Summers, J.W., J.Vinyl Techn.1993,3(2):107.
    [15]Summers, J.W., SPE Vinyl RETEC Proceedings.1986, Chicago:229.
    [16]Rosenthal, J., J.Vinyl Techn.1983,5(3):104.
    [17]王贵斌主编.硬质聚氯乙烯制品及工艺[M].北京:化学工业出版社,2008:21.
    [18]朱秀吕等译.高分子方法[M].北京:科学出版社,1965:85.
    [19]陈文瑛译.聚氯乙烯糊[M].北京:轻工业出版社,1975:36.
    [20]王伯英等译.聚氯乙烯大全[M].北京:化工出版社,1988:153.
    [21]司业光,韩光信等主编.聚氯乙烯糊树脂及其加工应用[M].北京:化学工业出版社,1993:261.
    [22]谢建玲,桂祖桐,蔡绪福等编.聚氯乙烯树脂及其应用[M].北京:化学工业出版社,2007:60-64.
    [23]Kaufhold J. Trends in PVC Stabilization[J], Paper presented at Vinyltech, Huron, Ohio, 2003:1537-1545.
    [24]Malpass, V. E., Petrichand, R. P., and Lutz, J. T. Jr.,in Encyclopedia of PVC[M]. New York: Heiberger, C. A., Nass,L.I.(Eds.), Maecel Dekker.1988:391.
    [25]Lutz,J.T. and Dunkelberger,D.L.,Impact Modifiers for PVC. The History and Practice [M]. New York:John Wiley & Sons,1992.
    [26]Havriliak, J.S., Hemenway,C.P., and Beswick, G.T.,J.Vinyl Tech[J].1990,12:174.
    [27]E.Crawofrd, J.Lesser. Mechanics of rubber particle cavitation in toughened polyvinylchloride(PVC)[J]. Polymer,2000,41:5865-5860.
    [28]Kaczmarek H, Kowalonek J, Oldak D. The influence of UV-irradiation on Poly(vinyl chloride) modified by iron and cobalt chlorides[J]. Polymer Degradation and Stability.2003,79:231-240.
    [29]Kelnar I, Schatz M. Silane Crosslinking of PVC. Influence of Silane Type and Conditions on Crosslinking by Water[J]. J Appl Polym Sci,1993, (48):669-676.
    [30]罗延龄,赵振兴.高分子辐射交联技术及研究进展[J].高分子通报,1999,(4):88-98.
    [31]吴培熙等.聚合物共混改性原理及工艺[M],北京:轻工业出版社,1984:167.
    [32]乔辉等译.聚氯乙烯手册[M].北京:化学工业出版社,2008:65.
    [33]金日光等.关于PVC的颗粒度分布-分子量分布对应性与流变性能关系的研究[J].聚氯乙烯,1985,(2):17-22.
    [34]Doi M, Edwards S F. The Theory of Polymer Dynamics.Oxford:Clarendon[J],1986:56-57.
    [35]华幼卿,范永彪,文细华,金日光.球形聚氯乙烯树脂的颗粒特性、加工流动性能和力学性能研究[J].聚氯乙烯,1995,(05):44-48.
    [36]陈弦等PVC/ABS共混合金的热性能研究[J].塑料工业,2003,(4):22-24.
    [37]贾洪宁等.ABS在聚合物共混改性中的研究进展[J].工程塑料应用,2003,31(5):65-68.
    [38]马玫等.阻燃、耐候、高抗冲ABS合金[J].合成材料老化与应用,2004,33(1):11-12.
    [39]巩红光等ABS/PVC树脂共混改性国内研究进展[J].石油化工应用,2007,27(2):1-7.
    [40]吴培熙,张留城等.聚合物共混改性[M].北京:轻工业出版杜,1996:207.
    [41]陈旭东,沈家瑞,夏成林.PVC/MBS共混物熔体毛细管流变性能研究[J].中山大学学报(自然科学版).2001,40(6):46-50.
    [42]DOMPAS D, GROENINCKX G, ISOGAWA M. et al. Toughening behavior of rubber-modified thermoplastic polymers involving very small rubber particles 2. Rubher cavitation behavior in poly(vinyl chloride)/methyl methacrylate-butadiene-styrene graft copolymer blends[J]. Polymer, 1994,35:4750.
    [43]郭秀春MBS/PVC共混体系的研究[J].高分子材料科学与工程,1990,1:94.
    [44]李健.透明PVC改性剂MBS的生产与应用[J].广东化工,2001,(4):27-28.
    [45]高南.高橡胶含量透明MBS合金及其对PVC的改性[J].应用化学,1996,13(2):73-75.
    [46]张莹,郝海娟,郝广杰等.透明PVC/MBS合金的研究[J].中国塑料,1998,12(3):47-51.
    [47]徐同考编.塑料改性填充改性实用技术[M].北京:中国轻工业出版社,2009:154.
    [48]洪济奎等.动态硫化法制备NBR/PVC合金及其在汽车上的应用[J].弹性体,2003,13(2):26-29.
    [49]于景刚NBR/PVC共混胶的应用[J].弹性体,2001,11(4):52-57.
    [50]贾林才等.聚复酯工业[M],1992,(4):9.
    [51]徐进礼,董理,刘波等PVC/TPU合金制备及性能研究[J].现代塑料加工应用1998,10(6):10-14.
    [52]Broolmlart R Oberts J. Vinyl Technology[J].1991,13(4):191.
    [53]乔辉,丁筠,盛平厚等译.聚氯乙烯手册[M].化学工业出版社,2008:399-417.
    [54]Gomez,L.,In Engineering With Rigid PVC:Processability and Applications[M], New York: Gomez, L.(Ed.) Marcel Dekker,1984:217.
    [55]White, J. L., In Screw Extrusion, White, J.L. and Potente, Munich:H.(Eds) Hanser Publishers, 2003:353-435.
    [56]Kopsrh, H., Kalandertechnik Carl Hanser Verlag, Munich,1978, Figure 3-30:74-75.
    [57]Domininghaus,H., Chapter 6, "Vinyl Polymers"in Plastics for Engineers:Materials, Properties, Applications[M]. Munich:Hanser Publishers,1988:387.
    [58]Baclawski, J.A. and Murrey, J.L. In Engineering With Rigid PVC:Processability and Applications[M], New York:Gomez,L.(Ed.).Marcel Dekker.1984:350.
    [59]谢建玲,桂祖桐,蔡绪福等编著.聚氯乙烯树脂及其应用[M].化学工业出版社,2007:195.
    [60]Parr, J. P. and Raddatz, E. F. H. In Plastic Blow Molding Handbook[M], Lee, New York:N C (Ed) Van Nostrand Reinhold,1990:259.
    [61]Throne, J L, Technology of Thermoforming[M]. Munich:Hanser Publishers.1996:12.
    [62]Williams, J.G., Stress Analysis of Polymers[M]. New York:John Wiley&Sons,1973:211-220.
    [63]Throne, J.L., Adv.Polym.Tech[J].1989,9:309-320.
    [64]McConnell, Jr., W.K., Ten Fundamentals of Thermoforming,2 Video Series & Companion Volume[J]. Society of Plastics Engineers,2001:379-389.
    [65]王家龙主编.热塑性塑料注塑生产技术[M].化学工业出版社.2004:51.
    [66]梁志刚,金志明,朱复华.影响注射成型制品质量的重要部件----止逆环[J].塑料工业.2005,33(4):37-39.
    [67]周祥兴编著.工程塑料牌号及生产配方[M].北京:中国纺织出版社,2008:43.
    [68]乔巍巍,王国英等PVC/ABS共混体系力学性能的研究[J].塑料.2004,33(6):71-73.
    [69]陈际帆,周少奇ABS/PVC合金国内研究进展[J].塑料工业.2008,36(12):1-4.
    [70]杨明山,李林楷等著.塑料改性工艺、配方与应用[M].北京:化学工业出版社,2006:189.
    [71]傅旭主编.树脂与塑料[M].北京:化学工业出版社,2005:270-272.
    [72]王维宪,王桂梅PVC/ABS共混体系流变性能的研究[J].现代塑料加工应用,2003,15(1):7-9.
    [73]温少国,翁学志,黄志明等.抗冲改性剂ACR的组成与粒径对R-PVC应用性能的影响[J].中国塑料,1997,11(5):53-58.
    [74]张会轩,戴英,杨海东.核壳结构丙烯酸增韧改性PVC的研究[J].应用化学,1997,14(3):16-18.
    [75]沈家瑞,王小川.ACR的合成及PVC/ACR共混体系的研究[J].塑料工业,1988,2:36-40.
    [76]Dompas D, Greenninekx G. Toughening behavior of rubber-modified thermoplastic polymers involving very small behavior in ploy(vinyl chloride)/methyl-methacrylate-butadione-styrene graft copolymer blends[J]. Ploym.1994,35:22-31.
    [77]John Wiley, Sons Inc. Effects of poly(methyl methacrylate-co-m-buthl acrylate)on the properties and processing behavior of ploy(vinyl chloride)[J]. Appl Polym Sci,1985,30:3605-3616.
    [78]John Wiley, Sons Inc. Mechanism of enhanced impact strength of ploy(vinyl chloride) modified by acrylic graft copolymer[J]. Appl Polym Sci,1996,60:87-93.