A novel halogen-free fire resistant epox
y resin with pendent spiro-c
yclotriphosphazene groups was designed and s
ynthesized via a three-step s
ynthetic pathwa
y. The chemical structures and compositions of spiro-c
yclotriphosphazene precursors and final product were confirmed b
y 1H,
13C, and
31P NMR spectroscop
y, mass spectroscop
y, elemental anal
ysis, and Fourier transform infrared spectroscop
y. The thermal curing behaviors of the s
ynthesized epox
y resin with 4,4鈥?diamino-diphen
ylmethane, 4,4鈥?diamino-diphen
yl sulfone, and novolac as hardeners were investigated b
y differential scanning calorimetr
y (DSC), and the curing kinetics were also studied under a nonisothermal condition. The evaluation of the thermal properties demonstrated that these thermosets achieved a good thermal resistance due to their high glass transition temperatures more than 150 掳C, and also gained high thermal stabilities with high char
yields. The flammabilit
y characteristics of the spiroc
yclic phosphazene-based epox
y thermosets cured with these three hardeners were investigated on the basis of the results obtained from the limiting ox
ygen index (LOI) and UL鈥?4 vertical burning experiments as well as the anal
ysis of the residual chars collected from the vertical burning tests. The high LOI values and UL鈥?4 V鈥? classification of these epox
y thermosets indicated that the incorporation of phosphazene rings into the backbone chain imparts nonflammabilit
y to the epox
y resin owing to the unique combination of phosphorus and nitrogen following b
y a s
ynergistic effect on flame retardanc
y. The epox
y resin obtained in this stud
y is a green functional pol
ymer and will become a potential candidate for fire- and heat-resistant applications in electronic and microelectronic fields with more safet
y and excellent performance.
Keywords:
yclic+phosphazene%5C-based+epoxy+resin&qsSearchArea=searchText">spirocyclic phosphazene-based epoxy resin; ynthesis&qsSearchArea=searchText">synthesis; characterization; curing kinetics; thermal properties; y+characteristics&qsSearchArea=searchText">flammability characteristics