管流式冲刷腐蚀实验装置的研究进展
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摘要
【目的】加深了解管流式冲刷腐蚀实验装置,为研究管道冲刷腐蚀行为规律和机理提供理论依据。【方法】综述国内外管流式冲刷腐蚀实验装置的研究现状,重点阐述单相流、两相流和多相流冲刷腐蚀实验装置。【结果】大多数国内管流式冲刷腐蚀实验装置采用PLC作为主控单元对温度和流量进行控制,不同的控制算法对控制系统精度产生不同影响,并且数值仿真模拟在腐蚀研究中具有重要作用。【结论】为解决管流式冲刷腐蚀实验装置占地面积大,控制精度低等问题提出相关建议,实验装置需要完善控制算法,增加测试装置,实现在线监测等。
【Objective】To better understand the pipeline erosion-corrosion apparatus, in order to do research on the erosion corrosion behavior and mechanism in pipeline. This study would provide a theoretical basis for the mechanism of a pipeline erosion-corrosion apparatus.【Method】This paper has summarized the research status of a pipeline erosion-corrosion apparatus from China and other countries, reviewed single phase flow, two-phase flow and multi-phase flow of erosion-corrosion apparatus.【Result】Most pipelines erosion-corrosion apparatus from other countries used PLC as the main control unit to control temperature and flow. Different control algorithms had different effects on the precision of the control system, and the numerical simulation played an important role in the corrosion research.【Conclusion】In order to solve the problem of large area and low control precision in a pipeline erosion-corrosion apparatus, relevant suggestions have been made. The test device needed to perfect the control algorithm, increased the test device and on-line monitoring should be applied..
【Objective】To better understand the pipeline erosion-corrosion apparatus, in order to do research on the erosion corrosion behavior and mechanism in pipeline. This study would provide a theoretical basis for the mechanism of a pipeline erosion-corrosion apparatus.【Method】This paper has summarized the research status of a pipeline erosion-corrosion apparatus from China and other countries, reviewed single phase flow, two-phase flow and multi-phase flow of erosion-corrosion apparatus.【Result】Most pipelines erosion-corrosion apparatus from other countries used PLC as the main control unit to control temperature and flow. Different control algorithms had different effects on the precision of the control system, and the numerical simulation played an important role in the corrosion research.【Conclusion】In order to solve the problem of large area and low control precision in a pipeline erosion-corrosion apparatus, relevant suggestions have been made. The test device needed to perfect the control algorithm, increased the test device and on-line monitoring should be applied..
引文
[1]魏木孟,杨博均,刘洋洋,等.Cu-Ni合金管海水冲刷腐蚀研究现状及展望[J].中国腐蚀与防护学报,2016,36(6):513-521.
[2]姜胜利,郑玉贵,乔岩欣,等.高速喷射式冲刷腐蚀实验装置的研制及其实时动态电化学测试[J].腐蚀科学与防护技术.2009,21(5):489-491.
[3]原徐杰.油气输送管道内冲刷腐蚀的研究进展[J].电镀与涂饰,2016,35(20):1091-1094.
[4]EI-BATSH M H,DOHEIM M A,HASSAN A F.On the application of mixture model for two-phase flow induced corrosion in a complex pipeline configuration[J].Applied Mathematical Modelling,2012,36(11):5686-5699.
[5]JIN P,ROBBINS W,BOTA G.Effect of sulfur compounds on formation of protective scales in naphthenic acid corrosion in non-turbulent flow[J].Corrosion Science,2018,131:223-234.
[6]周晓光,董彩常,宋伟伟,等.某型舰主机海水管路的模拟冲刷腐蚀研究[J].船舶,2013,24(6):65-68.
[7]姜胜利,段德莉,牛聪,等.管流式内壁冲刷腐蚀实验装置:CN103335939A[P].2013-10-02.
[8]KARLSDOTTIR S N,RAGNARSDOTTIR K R,MOLLER A,et al.On-site erosion–corrosion testing in superheated geothermal steam[J].Geothermics,2014,51:170-181.
[9]THAKER J,BANERJEE J.Influence of intermittent flow sub-patterns on erosion-corrosion in horizontal pipe[J].Journal of Petroleum Science and Engineering,2016,145:298-320.
[10]刘立,尹志福,朱世东,等.气液两相流环路腐蚀实验装置:CN103674822A[P].2014-03-26.
[11]史涛,梁爱国,李甫,等.油气管道腐蚀挂片悬挂装置的研制与应用[J].油气储运,2012,31(9):695-696.
[12]LIU T,CHENG Y F,SHARMA M,et al.Effect of fluid flow on biofilm formation and microbiologically influenced corrosion of pipelines in oilfield produced water[J].Journal of Petroleum Science and Engineering,2017,156:451-459.
[13]NEVILLE A,REZA F,CHIOVELLI S,et al.Erosion-corrosion behaviour of WC-based MMCs in liquid-solid slurries[J].Wear,2005,259(1/6):181-195.
[14]BUBBICO R,CELATA G P,D’ANNIBALE F,et al.Experimental analysis of corrosion and erosion phenomena on metal surfaces by nanofluids[J].Chemical Engineering Research and Design,2015,104:605-614.
[15]刘宜,乔金宇.固液两相流综合试验台管路设计[J].甘肃科学学报,2012,24(3):98-100.
[16]秦龙.管流式液固两相流冲蚀实验装置的研发[D].西安:西安石油大学,2016.
[17]RAMAKRISHNA M,SRDJAN N,DANIEL A G.Erosion-corrosion and synergistic effects in disturbed liquid-particle flow[J].Wear,2007,262:791-799.
[18]RONALD E V,MAZDAK P,PEYMAN Z,et al.Electrical resistance probe measurements of solid particle erosion in multiphase annular flow[J].Wear,2017,382-383:15-28.
[19]JIN H Z,CHEN X P,ZHENG Z J,et al.Failure analysis of multiphase flow corrosion–erosion with three-way injecting water pipe[J].Engineering Failure Analysis,2017,73:46-56.
[20]曾德智,侯铎,张志,等.一种高温高压多相流腐蚀实验方法及装置:CN102654446A[P].2012-09-05.
[21]李大鹏,马文海,张雷,等.温度对油管钢CO2腐蚀行为的影响[J].腐蚀与防护,2012,33(S1):81-84.
[22]夏鑫.基于PLC的热循环实验箱温度控制系统[D].南昌:南昌大学,2012:17-19.
[23]陈奇峰,薛瑞,赵琳.基于PLC的啤酒发酵智能温度控制系统[J].自动化技术与应用,2013,32(12):59-63.
[24]陈卫波.大功率(电加热)热浸镀锌炉设计研究[D].杭州:浙江大学,2011.
[25]李晓孟,张彦敏,国秀花,等.流动海水中铜镍合金管材的冲刷腐蚀行为[J].河南科技大学学报(自然科学版),2017,38(3):10-13,18.
[26]刘珊珊.流量标准装置中流量的变频控制研究[J].机电工程技术,2018,47(3):98-100.
[27]杨帆.基于PLC的流量计检测处理系统的设计与实现[D].成都:电子科技大学,2013.
[28]权崇仁,孙存楼,王世忠.基于CFD技术的流动海水对管路侵蚀机理分析[J].舰船科学技术,2010,32(1):54-58.
[29]桂瞬丰,幸福堂,李群燕.基于CFD的含水天然气管道冲刷腐蚀研究[J].科技通报,2017,33(1):89-92.
[30]张诚.含随机腐蚀坑的海洋平台钢弯曲极限强度研究[D].武汉:华中科技大学,2016:28-34.
[31]潘柳依,雷宝刚,范铮,等.ANSYS有限元法在管道阴极保护中的应用[J].材料保护,2014,47(3):45-47.
[32]王宪,廖俊必.腐蚀管道的剩余强度评定及ANSYS二次开发[J].压力容器,2012,29(1):27-31.
[33]黎殿来,董士崔,宋向华.PID控制参数在线自整定方法综述[J].电子世界,2016,(22):127
[34]吴渊.基于模糊PID的循环水温度控制系统研究[D].成都:电子科技大学,2013.
[35]叶军,刘海雄,廖勇峰.基于S7-200 PLC和Win CC Flexible 2008的PID温度控制系统[J].实验科学与技术,2017,15(4):14-17.
[36]唐晓宇.多声道超声波气体流量检测技术仿真与实验研究[D].杭州:浙江大学,2015.
[2]姜胜利,郑玉贵,乔岩欣,等.高速喷射式冲刷腐蚀实验装置的研制及其实时动态电化学测试[J].腐蚀科学与防护技术.2009,21(5):489-491.
[3]原徐杰.油气输送管道内冲刷腐蚀的研究进展[J].电镀与涂饰,2016,35(20):1091-1094.
[4]EI-BATSH M H,DOHEIM M A,HASSAN A F.On the application of mixture model for two-phase flow induced corrosion in a complex pipeline configuration[J].Applied Mathematical Modelling,2012,36(11):5686-5699.
[5]JIN P,ROBBINS W,BOTA G.Effect of sulfur compounds on formation of protective scales in naphthenic acid corrosion in non-turbulent flow[J].Corrosion Science,2018,131:223-234.
[6]周晓光,董彩常,宋伟伟,等.某型舰主机海水管路的模拟冲刷腐蚀研究[J].船舶,2013,24(6):65-68.
[7]姜胜利,段德莉,牛聪,等.管流式内壁冲刷腐蚀实验装置:CN103335939A[P].2013-10-02.
[8]KARLSDOTTIR S N,RAGNARSDOTTIR K R,MOLLER A,et al.On-site erosion–corrosion testing in superheated geothermal steam[J].Geothermics,2014,51:170-181.
[9]THAKER J,BANERJEE J.Influence of intermittent flow sub-patterns on erosion-corrosion in horizontal pipe[J].Journal of Petroleum Science and Engineering,2016,145:298-320.
[10]刘立,尹志福,朱世东,等.气液两相流环路腐蚀实验装置:CN103674822A[P].2014-03-26.
[11]史涛,梁爱国,李甫,等.油气管道腐蚀挂片悬挂装置的研制与应用[J].油气储运,2012,31(9):695-696.
[12]LIU T,CHENG Y F,SHARMA M,et al.Effect of fluid flow on biofilm formation and microbiologically influenced corrosion of pipelines in oilfield produced water[J].Journal of Petroleum Science and Engineering,2017,156:451-459.
[13]NEVILLE A,REZA F,CHIOVELLI S,et al.Erosion-corrosion behaviour of WC-based MMCs in liquid-solid slurries[J].Wear,2005,259(1/6):181-195.
[14]BUBBICO R,CELATA G P,D’ANNIBALE F,et al.Experimental analysis of corrosion and erosion phenomena on metal surfaces by nanofluids[J].Chemical Engineering Research and Design,2015,104:605-614.
[15]刘宜,乔金宇.固液两相流综合试验台管路设计[J].甘肃科学学报,2012,24(3):98-100.
[16]秦龙.管流式液固两相流冲蚀实验装置的研发[D].西安:西安石油大学,2016.
[17]RAMAKRISHNA M,SRDJAN N,DANIEL A G.Erosion-corrosion and synergistic effects in disturbed liquid-particle flow[J].Wear,2007,262:791-799.
[18]RONALD E V,MAZDAK P,PEYMAN Z,et al.Electrical resistance probe measurements of solid particle erosion in multiphase annular flow[J].Wear,2017,382-383:15-28.
[19]JIN H Z,CHEN X P,ZHENG Z J,et al.Failure analysis of multiphase flow corrosion–erosion with three-way injecting water pipe[J].Engineering Failure Analysis,2017,73:46-56.
[20]曾德智,侯铎,张志,等.一种高温高压多相流腐蚀实验方法及装置:CN102654446A[P].2012-09-05.
[21]李大鹏,马文海,张雷,等.温度对油管钢CO2腐蚀行为的影响[J].腐蚀与防护,2012,33(S1):81-84.
[22]夏鑫.基于PLC的热循环实验箱温度控制系统[D].南昌:南昌大学,2012:17-19.
[23]陈奇峰,薛瑞,赵琳.基于PLC的啤酒发酵智能温度控制系统[J].自动化技术与应用,2013,32(12):59-63.
[24]陈卫波.大功率(电加热)热浸镀锌炉设计研究[D].杭州:浙江大学,2011.
[25]李晓孟,张彦敏,国秀花,等.流动海水中铜镍合金管材的冲刷腐蚀行为[J].河南科技大学学报(自然科学版),2017,38(3):10-13,18.
[26]刘珊珊.流量标准装置中流量的变频控制研究[J].机电工程技术,2018,47(3):98-100.
[27]杨帆.基于PLC的流量计检测处理系统的设计与实现[D].成都:电子科技大学,2013.
[28]权崇仁,孙存楼,王世忠.基于CFD技术的流动海水对管路侵蚀机理分析[J].舰船科学技术,2010,32(1):54-58.
[29]桂瞬丰,幸福堂,李群燕.基于CFD的含水天然气管道冲刷腐蚀研究[J].科技通报,2017,33(1):89-92.
[30]张诚.含随机腐蚀坑的海洋平台钢弯曲极限强度研究[D].武汉:华中科技大学,2016:28-34.
[31]潘柳依,雷宝刚,范铮,等.ANSYS有限元法在管道阴极保护中的应用[J].材料保护,2014,47(3):45-47.
[32]王宪,廖俊必.腐蚀管道的剩余强度评定及ANSYS二次开发[J].压力容器,2012,29(1):27-31.
[33]黎殿来,董士崔,宋向华.PID控制参数在线自整定方法综述[J].电子世界,2016,(22):127
[34]吴渊.基于模糊PID的循环水温度控制系统研究[D].成都:电子科技大学,2013.
[35]叶军,刘海雄,廖勇峰.基于S7-200 PLC和Win CC Flexible 2008的PID温度控制系统[J].实验科学与技术,2017,15(4):14-17.
[36]唐晓宇.多声道超声波气体流量检测技术仿真与实验研究[D].杭州:浙江大学,2015.