面向服务的复杂成形装备产品架构设计与优化
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摘要
复杂成形装备作为高端制造产业的基础装备,是各产业转型升级和技术进步的重要保障。同时快速发展的互联网与大数据等新兴信息技术已经成为装备制造业创新不可或缺的组成部分,极其深刻地影响着复杂成形装备产业的制造模式、发展战略以及产品的开发方式。本文研究了面向服务的复杂成形装备产品架构设计与优化方法。采用公理化设计的域结构思想,建立需求域、功能域和架构域之间的映射关系;提出了基于QFD的功能生成方法以及功能模型约简方法;利用DMM建立产品架构和服务架构之间的关联关系;利用模块化理论方法,并考虑成本因素对产品架构进行优化。
Complex forming equipment is the foundation of high-end manufacturing industry,and it is an important guarantee for the industrial upgrading and the technological progress.The rapid developing information technologies,such as Internet and Big data,have become an indispensable part of the equipment manufacturing industry.The design and optimization of the complex forming equipment's product architecture with service-oriented is studied.Through the analysis of characteristics of design architectures of complex forming equipment in the Internet and Big data era,a framework of product architecture is established as the corresponding relationships between the requirement domain,the function domain and the architecture domain.Thus,the product-service modeling methods and integration framework of complex forming equipment based on QFD and DSM are proposed.The modularization optimization method is also developed with the consideration of the operation costs.
Complex forming equipment is the foundation of high-end manufacturing industry,and it is an important guarantee for the industrial upgrading and the technological progress.The rapid developing information technologies,such as Internet and Big data,have become an indispensable part of the equipment manufacturing industry.The design and optimization of the complex forming equipment's product architecture with service-oriented is studied.Through the analysis of characteristics of design architectures of complex forming equipment in the Internet and Big data era,a framework of product architecture is established as the corresponding relationships between the requirement domain,the function domain and the architecture domain.Thus,the product-service modeling methods and integration framework of complex forming equipment based on QFD and DSM are proposed.The modularization optimization method is also developed with the consideration of the operation costs.
引文
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[2]Nepal B,Monplaisir L,Famuyiwa O.Matching product architecture with supply chain design[J].European Journal of Operational Research,2012,216(2):312-325.
[3]Fixson S K.Product architecture assessment:A tool to link product,process,and supply chain design decisions[J].Journal of Operations Management,2005,23(3–4):345-369.
[4]Boehm M,Thomas O.Looking beyond the rim of one’s teacup:A multidisciplinary literature review of Product-Service Systems in Information Systems,Business Management,and Engineering&Design[J].Journal of Cleaner Production,2013,51:245-260.
[5]Park Y,Geum Y,Lee H.Toward integration of products and services:Taxonomy and typology[J].Journal of Engineering and Technology Management,2012,29(4):528-545.
[6]何建民,常传武,刘业政.客户网上参与产品开发的“动机-行为”模型研究[J].中国管理科学,2011,19(5):173-181.
[7]钟金宏,程浩,郑贵.面向复杂产品开发的试验任务安排模型[J].中国管理科学,2014,22(S1):95-100.
[8]秦剑.研发/制造/营销跨职能整合与新产品开发:产品创新性的差异效应研究[J].中国管理科学,2014,22(1):130-138.
[9]鄢章华,刘蕾,白世贞.可变非透明产品的优化设计[J].中国管理科学,2015,23(S1):1-8.
[10]姚铮,马超群,杨智.新产品开发网络资源与技术资源匹配关系:基于中国制造业企业的实证研究[J].中国管理科学,2016,24(04):148-158.
[11]Luchs M,Swan K S.Perspective:The emergence of product design as a field of marketing inquiry[J].Journal of Product Innovation Management,2011,28(3):327-345.
[12]Ravasi D,Stigliani I.Product design:A review and research agenda for management studies[J].International Journal of Management Reviews,2012,14(4):464-488.
[13]Eppinger S.The fundamental challenge of product design[J].Journal of Product Innovation Management,2011,28(3):399-400.
[14]Porter M E,Heppelmann J E.How smart,connected products are transforming competition[J].Harvard Business Review,2015,93(1-2):24-24.
[15]池宏.并行设计环境结构框架的研究[J].中国管理科学,1994,(03):9-16.
[16]Suh N P.Axiomatic design:Advances and applications[M].New York:Oxford University Press,2001.
[17]Suh N P.The principles of design[M].New York:Oxford University Press,2001.
[18]Gu Peihua,Rao H A,Tseng M M.Systematic design of manufacturing systems based on axiomatic design approach[J].CIRP Annals-Manufacturing Technology,2001,50(1):299-304.
[19]李玉鹏.复杂产品系统模块化关键技术研究与应用[D].上海:上海交通大学,2014.
[20]宋晶晶;杨习贝;戚湧;祁云嵩;可调节模糊粗糙集:模型与属性约简[J].计算机科学,2014(12):183-188.
[21]IM B.Function analysis:Systematic improvement of quality&performance[M]//Akiyama K.Continuous improvement in operations:A systematic approach to waste reduction,Cambridge,MA:Productivity Press,1994.
[22]王一凡,褚学宁,刘振华,等.异质复杂产品的结构约简研究[J].工业工程与管理,2016(4):119-126.
[23]Liu Zhanhong.Systematic dynamics analysis of coal city coordination development[J].Energy Procedia,2011,5:2486-2493.
[24]王发麟,廖文和,郭宇,等.基于本体和粗糙集的协同产品设计知识约简[J].计算机工程与应用,2016,(14):72-77.
[25]华尔天,刘科红,肖军军,等.基于粗糙集理论的设计规则提取及其应用[J].计算机工程与应用,2013,(5):116-119.
[26]张在房.顾客需求驱动的产品服务系统方案设计技术研究[D].上海:上海交通大学,2011.
[27]Yu Suiran,Yang Qingyan,Tao Jing,et al.Product modular design incorporating life cycle issues-Group Genetic Algorithm(GGA)based method[J].Journal of Cleaner Production,2011,19(9-10):1016-1032.
[28]杨颖,杨善林,胡小建.基于战略一致性的新产品开发项目组合选择[J].系统工程理论与实践,2014,34(4):964-970.
[29]Sharman D M,Yassine A A.Architectural valuation using the design structure matrix and real options theory[J].Concurrent Engineering,2007,15(2):157-173.
[30]Engel A,Browning T R.Designing systems for adaptability by means of architecture options[J].Systems Engineering,2008,11(2):125-146.