大规模定制家具ERP系统的构建及其关键技术
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摘要
通过企业资源计划(ERP)系统的基本内涵、运行特点解读,分析了企业通过新的管理方法在数据、企业管理流程和管理方法、目标问题的求解方法及三者间信息共享方面给家具企业带来的变化,结合大规模定制家具信息化建设过程中面临的信息共享、基础资料管理、信息决策的局限性等问题,提出了构建大规模定制家具ERP系统平台的必要性,进而搭建大规模定制家具ERP系统的四大关键技术体系平台和架构模型。该平台包括:基础资料管理技术、信息综合管理技术、信息决策管理技术和信息化集成技术。从数据采集管理、数据属性提炼、数据档案管理、数据处理技术、业务功能模块、计划调度管控、产品质量管控、决策信息反馈、ERP系统与信息化协同系统、外部设备的集成与对接技术等方面进行了详细分析,认为我国大规模定制家具企业实施ERP系统具有一定的可行性。
The purpose of the study is to explore the enterprise resource planning( ERP) system,which could be applied in the mass customization furniture enterprises. Through the interpretation of the basic connotation and operating characteristics of ERP system,this study analyzed the changes that furniture enterprises brought to the Chinese furniture industry using the new management methods in terms of data organization,enterprise management and administration methods,solutions to target problems,and information sharing among the three components. The problems existing in the construction process of mass customization of furniture information were summarized and analyzed in aspects of the information sharing in the furniture enterprises, basic data organization during the information management and limitations of information decision. Therefore,the necessity of constructing a platform for mass customization furniture ERP system was put forward. In order to improve the information management level of customized furniture enterprises,realize real-time dynamic management and control of enterprise production business processes,and achieve the goal of low-cost,high-quality and short delivery time for mass customization furniture production,ERP system platform for furniture enterprises integrated all resources of enterprises with information sharing mechanism as the main body. As the results of this study,the four key technology system platforms and architecture models of large-scale customized furniture ERP system were built. The platforms and architecture models included:the basic data management technology,information integrated management technology,information decision management technology,and information integration technology. From the aspects of data collection management,data attribute refinement, data file management, data processing technology, business function module, planning and dispatching control,product quality control,decision information feedback,ERP system and information integration system,integration of external equipment and docking technology,etc.,the key technologies were analyzed in detail.The results of this study can be used as a reference for the implementation of ERP system in mass customization furni ture enterprises in China.
The purpose of the study is to explore the enterprise resource planning( ERP) system,which could be applied in the mass customization furniture enterprises. Through the interpretation of the basic connotation and operating characteristics of ERP system,this study analyzed the changes that furniture enterprises brought to the Chinese furniture industry using the new management methods in terms of data organization,enterprise management and administration methods,solutions to target problems,and information sharing among the three components. The problems existing in the construction process of mass customization of furniture information were summarized and analyzed in aspects of the information sharing in the furniture enterprises, basic data organization during the information management and limitations of information decision. Therefore,the necessity of constructing a platform for mass customization furniture ERP system was put forward. In order to improve the information management level of customized furniture enterprises,realize real-time dynamic management and control of enterprise production business processes,and achieve the goal of low-cost,high-quality and short delivery time for mass customization furniture production,ERP system platform for furniture enterprises integrated all resources of enterprises with information sharing mechanism as the main body. As the results of this study,the four key technology system platforms and architecture models of large-scale customized furniture ERP system were built. The platforms and architecture models included:the basic data management technology,information integrated management technology,information decision management technology,and information integration technology. From the aspects of data collection management,data attribute refinement, data file management, data processing technology, business function module, planning and dispatching control,product quality control,decision information feedback,ERP system and information integration system,integration of external equipment and docking technology,etc.,the key technologies were analyzed in detail.The results of this study can be used as a reference for the implementation of ERP system in mass customization furni ture enterprises in China.
引文
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[8]王成桥,乔非. ERP与MES集成模式方法研究[J].工业工程,2006,9(2):77-81. DOI:10. 3969/j. issn. 1007-7375.2006.02.017.WANG C Q,QIAO F. Models and methods for the integration of ERP and MES[J]. Industrial Engineering Journal,2006,9(2):77-81.
[9]唐堂,滕琳,吴杰,等.全面实现数字化是通向智能制造的必由之路:解读《智能制造之路:数字化工厂》[J].中国机械工程,2018,29(3):366-377.TANG T,TENG L,WU J,et al. Digitization is the only way to intelligent manufacturing:Interpretation of The road to intelligent manufacturing:Digital factory[J]. China Mechanical Engineering,2018,29(3):366-377.
[10]熊先青,吴智慧.大规模定制家具的发展现状及应用技术[J].南京林业大学学报(自然科学版),2013,37(4):156-162. DOI:10.3969/j.issn.1000-2006.2013.04.029.XIONG X Q,WU Z H. Development and application technology of the mass customization furniture[J]. Journal of Nanjing Forestry University(Natural Sciences Edition),2013,37(4):156-162.
[11] LIU W,CHUA T J,LARN J,et al. APS,ERP and MES systems integration for semiconductor backend assembly[C]//7th International Conference on Control,Automation,Robotics and Vision,2002. ICARCV 2002,Singapore,Nanyang Technological University. DOI:10.1109/icarcv.2002.1234978.
[12]XIONG X Q,GUO W J,FANG L,et al. Current state and development trend of Chinese furniture industry[J]. Journal of Wood Science,2017,63(5):433-444. DOI:10.1007/s10086-017-1643-2.
[13]宋庭新,黄必清,邵贝恩.集团型企业业务集成服务平台的研究与应用[J].计算机集成制造系统,2008,14(4):696-703. DOI:10.13196/j.cims.2008.04.74.songtx.021.SONG T X, HUANG B Q, SHAO B E. Integrated service platform for Group enterprises[J]. Computer Integrated Manufacturing Systems,2008,14(4):696-703.
[14]熊先青,郭伟娟,黄琼涛,等.家具数字化制造质量管控技术研究[J].林业工程学报,2017,2(4):152-157. DOI:10.13360/j.issn.2096-1359.2017.04.024.XIONG X Q,GUO W J,HUANG Q T,et al. Study of the quality control technology in furniture digital manufacturing[J]. Journal of Forestry Engineering,2017,2(4):152-157.
[15]龙天南,徐伟,沈忠民,等.实木橱柜门标准化结构设计研究[J].家具,2018,39(6):11-14.LONG T N,XU W,SHEN Z M,et al. Research on the standard structure design of solid wood cabinet doors[J]. Furniture,2018,39(6):11-14.
[16]韩静,吴智慧.板式定制家具企业制造执行系统的构建与应用[J].林业工程学报,2018,3(6):149-155. DOI:10.13360/j.issn.2096-1359.2018.06.024.HAN J,WU Z H. Construction and application of manufacturing execution system for panel customized furniture enterprises[J].Journal of Forestry Engineering,2018,3(6):149-155.
[17]施灿涛,尹静,李铁克.钢铁企业ERP与MES集成方法研究及应用[J].冶金自动化,2008,32(2):54-56,66.SHI C T,YIN J,LI T K. Study and application of the method of integration between ERP and MES in iron and steel enterprise[J]. Metallurgical Industry Automation,2008,32(2):54-56,66.
[18]付雷进,李祉燚,孙怡晓. PDM与ERP集成方案研究与应用[J].中国制造业信息化,2011,40(17):11-14,19.FU L J,LI Z Y,SUN Y X. Research on the system integration and application of PDM and ERP[J]. Manufacture Information Engineering of China,2011,40(17):11-14,19.
[2]姚锡凡,张剑铭,陶韬,等.从精敏制造到工业4.0长尾生产的制造业转型升级[J].计算机集成制造系统,2018,24(10):2377-2387. DOI:10.13196/j.cims.2018.10.001.YAO X F,ZHANG J M,TAO T,et al. From leagile manufacturing to long-tail production in Industry 4.0 for upgrading manufacturing[J]. Computer Integrated Manufacturing Systems,2018,24(10):2377-2387.
[3]YAO X F,LIN Y Z. Emerging manufacturing paradigm shifts for the incoming industrial revolution[J]. The International Journal of Advanced Manufacturing Technology, 2016, 85(5/6/7/8):1665-1676. DOI:10.1007/s00170-015-8076-0.
[4]PINE B J. Mass customization:the new frontier in business competition[M]. Boston:Harvard Business Press,1993.
[5]KUMAR A. From mass customization to mass personalization:a strategic transformation[J]. International Journal of Flexible Manufacturing Systems,2007,19(4):533-547. DOI:10. 1007/s10696-008-9048-6.
[6]杨文嘉.新工业革命对家具制造业的影响[J].家具,2013,34(1):5-7. DOI:10.16610/j.cnki.jiaju.2013.01.002.YANG W J. Influence of the new industrial revolution on furniture industry[J]. Furniture,2013,34(1):5-7.
[7]曹建文,刘文金,魏新莉.家具企业ERP应用的问题与策略[J].林产工业,2009,36(1):53-55. DOI:10.3969/j. issn.1001-5299.2009.01.015.CAO J W,LIU W J,WEI X L. The problem and strategy about application of ERP in furniture enterprise[J]. China Forest Products Industry,2009,36(1):53-55.
[8]王成桥,乔非. ERP与MES集成模式方法研究[J].工业工程,2006,9(2):77-81. DOI:10. 3969/j. issn. 1007-7375.2006.02.017.WANG C Q,QIAO F. Models and methods for the integration of ERP and MES[J]. Industrial Engineering Journal,2006,9(2):77-81.
[9]唐堂,滕琳,吴杰,等.全面实现数字化是通向智能制造的必由之路:解读《智能制造之路:数字化工厂》[J].中国机械工程,2018,29(3):366-377.TANG T,TENG L,WU J,et al. Digitization is the only way to intelligent manufacturing:Interpretation of The road to intelligent manufacturing:Digital factory[J]. China Mechanical Engineering,2018,29(3):366-377.
[10]熊先青,吴智慧.大规模定制家具的发展现状及应用技术[J].南京林业大学学报(自然科学版),2013,37(4):156-162. DOI:10.3969/j.issn.1000-2006.2013.04.029.XIONG X Q,WU Z H. Development and application technology of the mass customization furniture[J]. Journal of Nanjing Forestry University(Natural Sciences Edition),2013,37(4):156-162.
[11] LIU W,CHUA T J,LARN J,et al. APS,ERP and MES systems integration for semiconductor backend assembly[C]//7th International Conference on Control,Automation,Robotics and Vision,2002. ICARCV 2002,Singapore,Nanyang Technological University. DOI:10.1109/icarcv.2002.1234978.
[12]XIONG X Q,GUO W J,FANG L,et al. Current state and development trend of Chinese furniture industry[J]. Journal of Wood Science,2017,63(5):433-444. DOI:10.1007/s10086-017-1643-2.
[13]宋庭新,黄必清,邵贝恩.集团型企业业务集成服务平台的研究与应用[J].计算机集成制造系统,2008,14(4):696-703. DOI:10.13196/j.cims.2008.04.74.songtx.021.SONG T X, HUANG B Q, SHAO B E. Integrated service platform for Group enterprises[J]. Computer Integrated Manufacturing Systems,2008,14(4):696-703.
[14]熊先青,郭伟娟,黄琼涛,等.家具数字化制造质量管控技术研究[J].林业工程学报,2017,2(4):152-157. DOI:10.13360/j.issn.2096-1359.2017.04.024.XIONG X Q,GUO W J,HUANG Q T,et al. Study of the quality control technology in furniture digital manufacturing[J]. Journal of Forestry Engineering,2017,2(4):152-157.
[15]龙天南,徐伟,沈忠民,等.实木橱柜门标准化结构设计研究[J].家具,2018,39(6):11-14.LONG T N,XU W,SHEN Z M,et al. Research on the standard structure design of solid wood cabinet doors[J]. Furniture,2018,39(6):11-14.
[16]韩静,吴智慧.板式定制家具企业制造执行系统的构建与应用[J].林业工程学报,2018,3(6):149-155. DOI:10.13360/j.issn.2096-1359.2018.06.024.HAN J,WU Z H. Construction and application of manufacturing execution system for panel customized furniture enterprises[J].Journal of Forestry Engineering,2018,3(6):149-155.
[17]施灿涛,尹静,李铁克.钢铁企业ERP与MES集成方法研究及应用[J].冶金自动化,2008,32(2):54-56,66.SHI C T,YIN J,LI T K. Study and application of the method of integration between ERP and MES in iron and steel enterprise[J]. Metallurgical Industry Automation,2008,32(2):54-56,66.
[18]付雷进,李祉燚,孙怡晓. PDM与ERP集成方案研究与应用[J].中国制造业信息化,2011,40(17):11-14,19.FU L J,LI Z Y,SUN Y X. Research on the system integration and application of PDM and ERP[J]. Manufacture Information Engineering of China,2011,40(17):11-14,19.