基于结构和性能相似度分析函数的机械产品优化设计方法
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摘要
从结构设计角度出发,分析了主动再制造模式下的产品服役性能要求及其关键零部件的设计需求。通过分析设计参数与服役性能的映射关系,采用支持向量机(SVM)方法构建了性能相似度分析函数。基于结构和性能相似度分析函数,提出了面向主动再制造的零部件结构优化设计方法,实现对再制造时域的优化调整。最后以叶轮零件为例,验证了所提方法的有效性和可行性。
Considering the structural design, the operating performance demands and key parts design requirements were analyzed in predecisional remanufacturing mode. With analyzing the mapping relationship among design parameters and operating performance, the performance similarity analysis function was established by support vector machine(SVM) method. And based on the structural and performance similarity analysis function, the optimizing design method of structure for predecisional remanufacturing was proposed to optimize and modify the remanufacturing time domains for the products. Finally, the impeller part was taken as an example to validate the effectiveness and feasibility of the proposed method.
Considering the structural design, the operating performance demands and key parts design requirements were analyzed in predecisional remanufacturing mode. With analyzing the mapping relationship among design parameters and operating performance, the performance similarity analysis function was established by support vector machine(SVM) method. And based on the structural and performance similarity analysis function, the optimizing design method of structure for predecisional remanufacturing was proposed to optimize and modify the remanufacturing time domains for the products. Finally, the impeller part was taken as an example to validate the effectiveness and feasibility of the proposed method.
引文
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[25] 邰莹莹. 大型离心压缩机叶轮服役映射模型与主动再制造优化设计[D]. 合肥:合肥工业大学, 2016.TAI Yingying. The Service Mapping Model of Centrifugal Compressor Impeller and Proactive Remanufacturing Optimization Design[D]. Hefei: Hefei University of Technology, 2016.
[26] SIVAPRASAD S, NARASAIAH N, DAS S K, et al. Investigation on the Failure of Air Compressor[J]. Engineering Failure Analysis, 2010, 17(1):150-157.
[2] 薛臣, 江志刚, 张旭刚,等. 废旧机械装备零部件重用组合多目标优化模型及应用[J]. 机械工程学报, 2017, 53(5):76-85.XUE Chen, JIANG Zhigang, ZHANG Xugang, et al. Multi-objective Optimization Model and Application of Components Reuse Combination for Used Mechanical Equipment [J]. Journal of Mechanical Engineering, 2017, 53(5):76-85.
[3] QIAN X F, LI X, XU S, et al. Critical Component Life Prediction and Cost Estimation for Decision Support in Remanufacturing[C]//Emerging Technologies & Factory Automation. Luxembourg: IEEE, 2015:1-8.
[4] LIU M, KE Q, SONG S, et al. Active Remanufacturing Timing Determination Based on Failure State Assessment[M]//Re-engineering Manufacturing for Sustainability. Singapore: Springer, 2013:615-619.
[5] HU Y, LIU S, LU H, et al. Remaining Useful Life Assessment and Its Application in the Decision for Remanufacturing [J]. Procedia CIRP, 2014, 15(15):212-217.
[6] SONG S X, TAI Y Y, KE Q D. Establishment and Application of Service Mapping Model for Proactive Remanufacturing Impeller[J]. Journal of Central South University, 2016, 23(12):3143-3152.
[7] ZHOU X, KE Q, SONG S, et al. An Evaluation Method Based on Mechanical Parts Structural Characteristics for Proactive Remanufacturing [J]. Procedia CIRP, 2014, 15:207-211.
[8] DU Y, CAO H, CHEN X, et al. Reuse-oriented Redesign Method of Used Products Based on Axiomatic Design Theory and QFD[J]. Journal of Cleaner Production, 2013, 39(1):79-86.
[9] QIAN W, YIN X, XIE L, et al. Intelligent Analysis Method of Mechanical Structure Performance[C]// International Forum on Information Technology and Applications. Chengdu: IEEE, 2009:113-116.
[10] 汪伟. 基于零件结构耦合理论的主动再制造设计[D]. 合肥:合肥工业大学, 2017.WANG Wei.Design Method of Predecisional Remanufacturing Based on Component Structure Coupling Theory [D]. Hefei: Hefei University of Technology, 2017.
[11] 宋守许, 刘明, 刘光复,等. 现代产品主动再制造理论与设计方法[J]. 机械工程学报, 2016, 52(7):133-141.SONG Shouxu, LIU Ming, LIU Guangfu, et al. Theories and Design Methods for Proactive Remanufacturing of Modern Products[J]. Journal of Mechanical Engineering, 2016, 52(7):133-141.
[12] 周美立. 单元化系统集成设计中的相似性与复杂性[J]. 中国机械工程, 2004, 15(7):604-607.ZHOU Meili. Similarity and Complexity in Unitization System Intergrated Design[J]. China Mechanical Engineering, 2004, 15(7):604-607.
[13] 谢季坚, 刘承平. 模糊数学方法及其应用[M]. 武汉: 华中科技大学出版社, 2000.XIE Jijian, LIU Chenping. Fuzzy Mathematics Method and Its Application[M]. Wuhan: Huazhong University of Science and Technology Press, 2000.
[14] 张小丽, 陈雪峰, 李兵,等. 机械重大装备寿命预测综述[J]. 机械工程学报, 2011, 47(11):100-116.ZHANG Xiaoli, CHEN Xuefeng, LI Bing, et al. Review of Life Prediction for Mechanical Major Equipments[J]. Journal of Mechanical Engineering, 2011, 47(11):100-116.
[15] 温诗铸, 黄平. 摩擦学原理[M].4版.北京: 清华大学出版社, 2012.WEN Shizhu, HUANG Ping. Principles of Tribology[M].4th ed. Bejing: Tsinghua University Press 2012.
[16] 姚卫星. 结构疲劳寿命分析[M]. 北京: 国防工业出版社, 2003.YAO Weixing. Structural Fatigue Life Analysis[M]. Beijing: National Defense Industry Press, 2003.
[17] 武秀根, 郑百林, 杨青,等. 疲劳累积损伤理论在曲轴疲劳分析中的应用[J]. 同济大学学报(自然科学版), 2008, 36(5):655-658.WU Xiugen, ZHENG Bailin, YANG Qing, et al. Application of Damage Summation to Fatigue Analysis of Crankshaft[J]. Journal of Tongji University(Natural Science), 2008, 36(5):655-658.
[18] YANG L, FATEMI A. Cumulative Fatigue Damage Mechanisms and Quantifying Parameters: a Literature Review[J]. Journal of Testing and Evaluation, 1998, 26(2):89-100.
[19] 周旋. 机电产品主动再制造设计及时机调控方法[D]. 合肥:合肥工业大学, 2015.ZHOU Xuan. Proative Remanufacturing Design and Timing Control Method of Electromechanical Products[D]. Hefei: Hefei University of Technology, 2015.
[20] 黄宁. 大型结构件的疲劳寿命预测方法研究[D]. 长沙:中南大学, 2013.HUANG Ning. Research on Fatigue Life Prediction Methods for Large-scale Components[D]. Changsha: Central South University, 2013.
[21] 闫国华, 朱永生. 支持向量机回归的参数选择方法[J]. 计算机工程, 2009, 35(14):218-220.YAN Guohua, ZHU Yongsheng. Parameters Selection Method for Support Vector Machine Regression[J]. Computer Engineering, 2009, 35(14):218-220.
[22] SONG Shouxu, TAI Yingying, KE Qingdi. Establishment and Application of the Service Mapping Model for Proactive Remanufacturing Impeller[J]. Journal of Central South University, 2016, 23(12):3143-3152.
[23] 成心德. 叶片式泵、通风机、压缩机:原理、设计、运行、强度) [M]. 北京:机械工业出版社, 2011.CHEN Xinde. Vane Type Pump, Fan, Compressor(Principle, Design, Operation, Strength)[M]. Beijing: China Machine Press, 2011.
[24] 祁大同. 离心式压缩机原理[M]. 北京:机械工业出版社, 2017.QI Datong. Principle of Centrifugal Compressor [M]. Beijing: China Machine Press, 2017.
[25] 邰莹莹. 大型离心压缩机叶轮服役映射模型与主动再制造优化设计[D]. 合肥:合肥工业大学, 2016.TAI Yingying. The Service Mapping Model of Centrifugal Compressor Impeller and Proactive Remanufacturing Optimization Design[D]. Hefei: Hefei University of Technology, 2016.
[26] SIVAPRASAD S, NARASAIAH N, DAS S K, et al. Investigation on the Failure of Air Compressor[J]. Engineering Failure Analysis, 2010, 17(1):150-157.