基于凸轮滑块结构的细支爆珠滤棒植珠装置
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摘要
为解决细支爆珠滤棒在成型过程中存在的运行速度低和缺珠率高等问题,采用凸轮滑块结构设计了一种植珠装置。通过分析滑块运动规律,计算了凸轮轮廓线,并对压力角进行了验算,确定了凸轮结构的合理性。以YL22滤棒成型机组为对象,对凸轮滑块式和JK-4AE型植珠装置生产的爆珠滤棒进行对比测试,结果表明:(1)在成型速度60～100 m/min范围内,采用凸轮滑块式植珠装置生产的爆珠滤棒缺珠率≤0.01‰,显著低于JK-4AE型装置,且满足工艺规范要求;(2)改进后成型机组最高运行速度由80 m/min提高到150 m/min,有效提高了生产效率。该方法可为改善细支爆珠滤棒产品质量提供技术支持。
To plant capsules into slim filter rods rapidly and accurately, a capsule planting device was designed on the basis of cam-slider mechanism. Through analyzing the movement of slider, cam profile was calculated,and the pressure angle was checked. A comparison test was carried out on a YL22 filter rod maker between cam-slider type and JK-4AE type capsule planting devices. The results showed that: 1) Within the running speed of 60-100 m/min, the capsule missing rate of filter rods manufactured by cam-slider type device was ≤0.01‰, which was significantly lower than that by JK-4AE type device. 2) The maximum running speed of filter rod maker increased from 80 to 150 m/min, and the production efficiency was promoted. This method provides a technical support for improving the quality of capsuled slim filter rod.
To plant capsules into slim filter rods rapidly and accurately, a capsule planting device was designed on the basis of cam-slider mechanism. Through analyzing the movement of slider, cam profile was calculated,and the pressure angle was checked. A comparison test was carried out on a YL22 filter rod maker between cam-slider type and JK-4AE type capsule planting devices. The results showed that: 1) Within the running speed of 60-100 m/min, the capsule missing rate of filter rods manufactured by cam-slider type device was ≤0.01‰, which was significantly lower than that by JK-4AE type device. 2) The maximum running speed of filter rod maker increased from 80 to 150 m/min, and the production efficiency was promoted. This method provides a technical support for improving the quality of capsuled slim filter rod.
引文
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[2]孙东亮,赵华民.基于消费者感知的细支卷烟轻松感、满足感设计思路[J].中国烟草学报,2017,23(2):42-49.SUN Dongliang,ZHAO Huamin.Design concept of slim cigarette based on consumer’s feeling of relaxation and satisfaction[J].Acta Tabacaria Sinica,2017,23(2):42-49.
[3]孙东亮,米强,董树艳,等.基于消费者感知的卷烟轻松感成因分析[C]//中国烟草学会2016年度优秀论文汇编.北京:中国烟草学会,2016:1263-1275.SUN Dongliang,MI Qiang,DONG Shuyan,et al.Analysis of reasons causing cigarette relaxation feeling based on consumer perception[C]//Compilation of Excellent Papers of China Tobacco Society in 2016.Beijing:China Tobacco Society,2016:1263-1275.
[4]安裕强,顾树东.爆珠添加技术发展历史和当前国内应用现状与展望[C]//中国烟草学会2016年度优秀论文汇编.北京:中国烟草学会,2016:1-6.AN Yuqiang,GU Shudong.Development history of capsule planting technologies and their current domestic application status and prospects[C]//Compilation of Excellent Papers of China Tobacco Society in 2016.Beijing:China Tobacco Society,2016:1-6.
[5]Jean-Michel H,Didier H,Nathalie C,et al.Gellan seamless breakable capsule and process for manufacturing thereof:WO2007012981[P].2007-02-01.
[6]Moodie C,Ford A,Dobbie F,et al.The power of product innovation:Smokers’perceptions of capsule cigarettes[J].Nicotine&Tobacco Research,2018,20(9):1157-1160.
[7]Dolka C,PiadéJ J,Belushkin M,et al.Menthol addition to cigarettes using breakable capsules in the filter.Impact on the mainstream smoke yields of the Health Canada list constituents[J].Chemical Research in Toxicology,2013,26(10):1430-1443.
[8]龚志文,彭黔荣,周明珠,等.微波法胶囊滤棒检测算法研究与装置设计[J].烟草科技,2017,50(10):80-86.GONG Zhiwen,PENG Qianrong,ZHOU Mingzhu,et al.Algorithm and device for detecting capsuled-filter rod by microwave[J].Tobacco Science&Technology,2017,50(10):80-86.
[9]朱亚峰,胡军,唐荣成,等.卷烟滤嘴加香研究进展[J].中国烟草学报,2011,17(6):104-109.ZHU Yafeng,HU Jun,TANG Rongcheng,et al.Recent advances in research and development in cigarette filter flavoring technique[J].Acta Tabacaria Sinica,2011,17(6):104-109.
[10]丁多,黄溢清,黄富,等.滤棒加香胶囊添加装置的设计与实现[J].烟草科技,2014(10):32-34.DING Duo,HUANG Yiqing,HUANG Fu,et al.Design of device for distributing flavor capsules into filter rod[J].Tobacco Science&Technology,2014(10):32-34.
[11]王庆九,陈文全,梅文浩,等.一种用于生产胶囊滤棒的设备:CN202967613U[P].2013-06-05.WANG Qingjiu,CHEN Wenquan,MEI Wenhao,et al.Device for producing capsule filter stick:CN202967613U[P].2013-06-05.
[12]代宽,杨本钢,吴疆,等.爆珠有序排列设备及香烟生产线:CN207524523U[P].2018-06-22.DAI Kuan,YANG Bengang,WU Jiang,et al.Explode pearl ordered arrangement equipment and cigarette production line:CN207524523U[P].2018-06-22.
[13]杨卫中.细支“爆珠”烟用滤棒生产技术取得重大突破[N].东方烟草报,2015-01-29(3).YANG Weizhong.Major breakthroughs have been made in production technology of slim cigarette filter rods containing capsules[N].Dongfang Yancao Bao,2015-01-29(3).