蒸汽—微波协同膨胀设备研发与应用评价
|
摘要
针对现有烟梗微波膨胀设备存在的缺陷和不足,研发了蒸汽—微波协同膨胀设备。该设备主要由物料传输系统、微波系统、蒸汽循环系统和加热腔体组成,采用蒸汽和微波复合加热能源,降低了获得高膨胀度所需的微波功率,既充分发挥了微波膨胀的质量优势,又有效防止了微波打火现象发生。与纯微波膨胀设备相比,烟梗膨胀度平均提高57.8%,有效膨胀率平均提高4.06%;制得梗丝的填充值平均提高0.46cm3/g,整丝率平均提高2.03%,碎丝率平均降低0.95%,感官质量明显提升。
Aiming at the defects and shortcomings of the present microwave expansion device for tobacco stem,we developed a steam microwave synergistic expansion equipment.The equipment was mainly composed of material transferring system, microwave system,steam circulation system and heating chamber,using steam and microwave as compound heating energy,and resulted in reducing the microwave power and obtaining high expansion degree.That gave full played to the quality advantages of microwave expansion,and effectively prevented the occurrence of microwave ignition phenomenon.Compared with pure microwave expansion equipment,the expansion degree for tobacco stem had an average increase of 57.8%;the effective expansion rate had an average increase of 4.06%;the full value for obtained stem wire had an average increase of 0.46 cm~3/g;the whole wire rate had an average increase of 2.03% and broken silk rate had an average decrease of 0.95%.Sensory quality got a significant improvement.
Aiming at the defects and shortcomings of the present microwave expansion device for tobacco stem,we developed a steam microwave synergistic expansion equipment.The equipment was mainly composed of material transferring system, microwave system,steam circulation system and heating chamber,using steam and microwave as compound heating energy,and resulted in reducing the microwave power and obtaining high expansion degree.That gave full played to the quality advantages of microwave expansion,and effectively prevented the occurrence of microwave ignition phenomenon.Compared with pure microwave expansion equipment,the expansion degree for tobacco stem had an average increase of 57.8%;the effective expansion rate had an average increase of 4.06%;the full value for obtained stem wire had an average increase of 0.46 cm~3/g;the whole wire rate had an average increase of 2.03% and broken silk rate had an average decrease of 0.95%.Sensory quality got a significant improvement.
引文
[1]杨伟祖,李雪梅,邱晔,等.微波烘烤对烤烟梗丝填充力及内在化学成分的影响[J].中国烟草学报,1997,3(4):1-6.
[2]NEWMAN C L,BEST F W.Tobacco expansion process utilizing microwave energy:US,3828797[P].1974-08-13.
[3]KOERBER A G Company.Microwave in the tobacco industry[J].Tob.Rept.,1988(9):30.
[4]NEUMANN C L.Tobacco expansion process utilizing microwave energy:US,3828797[P].1974-08-13.
[5]LASZLO T.Microwave expansion of tobacco:US,3842846[P].1974-10-22.
[6]WALDEMAR W,REINHARD L.Method and apparatus for making tobacco shreds:US,4799501[P].1989-01-24.
[7]LASCH M,HACKMACK K,HOHM R,et al.Method of and apparatus for manipulating bales of condensed tobacco particles:US,5139035[P].1992-08-18.
[8]ROGER Z De La B.Method of preventing the shrinkage of puffed tobacco and product obtained thereby:US,3409027[P].1968-11-05.
[9]冯春堂,王佑铭,施荣东,等.多波源多馈口微波膨胀烟梗装置:中国,2607033Y[P].2004-03-24.
[10]怀特.一种制备烟梗膨胀的方法及所采用的设备:中国,1748586[P].2006-03-22.
[11]梁贵安,彭金辉,苏四清,等.84kW微波烟梗膨胀生产试验装置控制系统研究[J].昆明理工大学学报:自然科学版,2011(8):110-113.
[12]姚二民,周利军,李晓,等.微波膨胀烟梗技术及其应用研究进展[J].轻工学报,2017(5):43-50.
[13]何炬,刘维涓,师建全,等.微波膨胀烟梗质量研究[J].烟草科技,2006(2):9-12.
[14]邹泉,廖晓祥,赵云川,等.微波膨胀烟梗二次切丝工艺参数研究[J].烟草科技,2015(11):59-64.
[15]李晓,周利军,李全胜,等.烟梗形变工艺对微波膨胀梗制得梗丝综合质量的影响[J].南方农业学报,2016(6):715-720.
[16]李晓,景天,姚二民,等.微波膨胀功率对烟梗质量的影响[J].江苏农业科学,2017(3):141-144.
[17]赵云川,邹泉,廖晓祥,等.微波膨胀梗丝加工工艺的选择与优化[J].烟草科技,2016(12):60-70.
[18]杨继福,黄兰,卢幼祥,等.高压蒸梗对中性香味成分和感官质量的影响[J].广州化工,2011(17):53-56.
[19]王超,王齐华,王廷梅,等.聚苯酯/玻璃纤维改性PTFE密封材料的热力学性能[J].润滑与密封,2017(8):1-5.
[20]杨威,张强,董高峰,等.微波膨胀对烟梗品质及显微结构的影响[J].江苏农业学报,2014(3):69-72.
[2]NEWMAN C L,BEST F W.Tobacco expansion process utilizing microwave energy:US,3828797[P].1974-08-13.
[3]KOERBER A G Company.Microwave in the tobacco industry[J].Tob.Rept.,1988(9):30.
[4]NEUMANN C L.Tobacco expansion process utilizing microwave energy:US,3828797[P].1974-08-13.
[5]LASZLO T.Microwave expansion of tobacco:US,3842846[P].1974-10-22.
[6]WALDEMAR W,REINHARD L.Method and apparatus for making tobacco shreds:US,4799501[P].1989-01-24.
[7]LASCH M,HACKMACK K,HOHM R,et al.Method of and apparatus for manipulating bales of condensed tobacco particles:US,5139035[P].1992-08-18.
[8]ROGER Z De La B.Method of preventing the shrinkage of puffed tobacco and product obtained thereby:US,3409027[P].1968-11-05.
[9]冯春堂,王佑铭,施荣东,等.多波源多馈口微波膨胀烟梗装置:中国,2607033Y[P].2004-03-24.
[10]怀特.一种制备烟梗膨胀的方法及所采用的设备:中国,1748586[P].2006-03-22.
[11]梁贵安,彭金辉,苏四清,等.84kW微波烟梗膨胀生产试验装置控制系统研究[J].昆明理工大学学报:自然科学版,2011(8):110-113.
[12]姚二民,周利军,李晓,等.微波膨胀烟梗技术及其应用研究进展[J].轻工学报,2017(5):43-50.
[13]何炬,刘维涓,师建全,等.微波膨胀烟梗质量研究[J].烟草科技,2006(2):9-12.
[14]邹泉,廖晓祥,赵云川,等.微波膨胀烟梗二次切丝工艺参数研究[J].烟草科技,2015(11):59-64.
[15]李晓,周利军,李全胜,等.烟梗形变工艺对微波膨胀梗制得梗丝综合质量的影响[J].南方农业学报,2016(6):715-720.
[16]李晓,景天,姚二民,等.微波膨胀功率对烟梗质量的影响[J].江苏农业科学,2017(3):141-144.
[17]赵云川,邹泉,廖晓祥,等.微波膨胀梗丝加工工艺的选择与优化[J].烟草科技,2016(12):60-70.
[18]杨继福,黄兰,卢幼祥,等.高压蒸梗对中性香味成分和感官质量的影响[J].广州化工,2011(17):53-56.
[19]王超,王齐华,王廷梅,等.聚苯酯/玻璃纤维改性PTFE密封材料的热力学性能[J].润滑与密封,2017(8):1-5.
[20]杨威,张强,董高峰,等.微波膨胀对烟梗品质及显微结构的影响[J].江苏农业学报,2014(3):69-72.