基于MES的能源管理系统在焊管生产线的设计与应用
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摘要
为了提高焊管生产企业精细化管理水平,实现降本增效的目的,通过将MES系统与电能数据采集管理系统进行集成,从而构建新的基于MES的能源管理系统。该系统采用Modbus通讯协议实时采集电表数据,并通过安全隔离网闸设备对数据进行安全防护后为MES系统提供安全可靠的基础数据;采用Cimplicity软件进行实时画面监测、能耗数据统计分析等,并以电力公司电费计价标准为企业提供每台设备准确的能耗和电费使用情况。实际应用表明,该系统降低了生产投资成本,使生产现场的信息更加全面、透明,提高了能源利用效率,使能源预测更加准确。
In order to improve fine management level of welded pipe manufacturing enterprises and accomplish the aim of decreasing cost and increasing benefit, the new energy management system based on MES was built by integrating MES system and power data acquisition management system. The system to collected the meter data in real time by using Modbus protocol,provided safety basic data for MES system by using security isolation gateway equipment, used Cimplicity software to monitor real-time screen and analyze energy consumption data, and provide accurate energy and electricity consumption of each device for companies based on the electricity company's electricity tariff standard. Practical application indicated that the system could reduce production cost, make information transparent and comprehensive at production flied, improve energy utilization efficiency, and make energy forecasts more accurate.
In order to improve fine management level of welded pipe manufacturing enterprises and accomplish the aim of decreasing cost and increasing benefit, the new energy management system based on MES was built by integrating MES system and power data acquisition management system. The system to collected the meter data in real time by using Modbus protocol,provided safety basic data for MES system by using security isolation gateway equipment, used Cimplicity software to monitor real-time screen and analyze energy consumption data, and provide accurate energy and electricity consumption of each device for companies based on the electricity company's electricity tariff standard. Practical application indicated that the system could reduce production cost, make information transparent and comprehensive at production flied, improve energy utilization efficiency, and make energy forecasts more accurate.
引文
[1]王运霞.基于MES的企业能源管理信息系统研究[D].上海:上海交通大学, 2012.
[2]王晓举. S公司MES集成能源管理的应用研究[D].上海:华东理工大学, 2013.
[3]樊龙,张文爱.基于Modbus协议的智能电表数据采集传输系统的实现[J].制造业自动化, 2014(4):120-124.
[4]李京. OPC技术及其在工业控制系统中的应用[D].上海:华东理工大学,2002.
[5]靳东,张承瑞,胡天亮,等.实时以太网EtherMAC与Modbus RTU协议通讯[J].组合机床与自动化加工技术, 2013(9):62-65.
[6]李娟,张波,丘东元.电能质量监测系统中基于Modbus RTU的多机通信[J].电力自动化设备, 2007(1):93-96.
[7]王珺,李立新,李福林.物理隔离和网闸的技术原理浅析[J].微计算机信息, 2007, 23(24):53-55.
[8]万波,王新鹏,张明.工控组态软件Cimplicity及应用[J].电力自动化设备, 2003(8):19-21.
[9]陈一明,CHEN Yiming. SQL Server数据库应用技巧探讨[J].科学技术与工程, 2008(12):3334-3337.
[10]宿洁,袁军鹏.防火墙技术及其进展[J].计算机工程与应用, 2004(9):147-149.
[2]王晓举. S公司MES集成能源管理的应用研究[D].上海:华东理工大学, 2013.
[3]樊龙,张文爱.基于Modbus协议的智能电表数据采集传输系统的实现[J].制造业自动化, 2014(4):120-124.
[4]李京. OPC技术及其在工业控制系统中的应用[D].上海:华东理工大学,2002.
[5]靳东,张承瑞,胡天亮,等.实时以太网EtherMAC与Modbus RTU协议通讯[J].组合机床与自动化加工技术, 2013(9):62-65.
[6]李娟,张波,丘东元.电能质量监测系统中基于Modbus RTU的多机通信[J].电力自动化设备, 2007(1):93-96.
[7]王珺,李立新,李福林.物理隔离和网闸的技术原理浅析[J].微计算机信息, 2007, 23(24):53-55.
[8]万波,王新鹏,张明.工控组态软件Cimplicity及应用[J].电力自动化设备, 2003(8):19-21.
[9]陈一明,CHEN Yiming. SQL Server数据库应用技巧探讨[J].科学技术与工程, 2008(12):3334-3337.
[10]宿洁,袁军鹏.防火墙技术及其进展[J].计算机工程与应用, 2004(9):147-149.