综合型精密制造技术实验教学平台研制与应用
|
摘要
为满足高等工程教育实验教学需要,需要建立综合型精密制造技术教学实验平台。文中搭建五轴联动运动台结构及其电控系统,设计了多种超精密抛光及测试子系统,包括气囊抛光子系统、磁射流加工子系统、超声振动辅助子系统、压痕子系统、材料硬度与表面检测子系统、材料亚表面损伤检测子系统,实现了多种加工与检测的教学实验功能。该综合型精密制造教学实验平台具有适用范围广、易组合扩展等特点,为"新工科"背景下高等工程教育实验教学改革和先进制造领域技术研究提供了良好的硬件平台。
To meet the requirement of experimental teaching in higher engineering education,a teaching experimental platform for integrated precision manufacturing was established. A five-axis machine tool and its electric control system were designed,which integrated several precision,micronano machining and detective technologies including subsystems of bonnet polishing,magnetic component fluid polishing,ultrasonic vibrator,indentation,material hardness and surface detection,material and surface damage detection to perform a variety of teaching experiment function of machining and detection. The proposed platform had the characteristics of wide application range and easy expansion,which provided a good hardware platform for education experimental teaching reform of higher engineering education and advanced manufacturing technology research under the background of ‘new engineering'.
To meet the requirement of experimental teaching in higher engineering education,a teaching experimental platform for integrated precision manufacturing was established. A five-axis machine tool and its electric control system were designed,which integrated several precision,micronano machining and detective technologies including subsystems of bonnet polishing,magnetic component fluid polishing,ultrasonic vibrator,indentation,material hardness and surface detection,material and surface damage detection to perform a variety of teaching experiment function of machining and detection. The proposed platform had the characteristics of wide application range and easy expansion,which provided a good hardware platform for education experimental teaching reform of higher engineering education and advanced manufacturing technology research under the background of ‘new engineering'.
引文
[1]李华,胡娜,游振声.新工科:形态、内涵与方向[J].高等工程教育研究,2017(4):16-19.Li Hua,Hu Na,You Zhengsheng.New engineering disciplines:the form,connotations and direction[J].Higher Engineering Education Research,2017(4):16-19.
[2]林健.面向未来的中国新工科建设[J].清华大学教育研究,2017,38(2):26-35.Lin Jian.The construction of China’s new engineering disciplines for the future[J].Tsinghua Journal of Education,2017,38(2):26-35.
[3]郭隐彪,彭云峰,王振忠,等.大口径光学元件的精密磨抛与检测装备开发及应用[J].航空制造技术,2018,61(6):26-35.Guo Yinbiao,Peng Yunfeng,Wang Zhenzhong,et al.Development and application of precision grinding/polishing and measurement equipment for large-size optical components[J].Aeronautical Manufacturing Technology,2018,61(6):26-35.
[4]王春锦,郭隐彪,王振忠,等.光学元件气囊抛光系统动态去除函数建模[J].机械工程学报,2013,49(17):19-25.Wang Chunjin,Guo Yinbiao,Wang Zhenzhong,et al.Dynamic removal function modeling of bonnet tool polishing on optics elements[J].Journal of Mechanical Engineering,2013,49(17):19-25.
[5]高波,姚英学,谢大纲,等.气囊抛光进动机构的运动建模与仿真[J].机械工程学报,2006,42(2):101-104.Gao Bo,Yao Yingxue,Xie Dagang,et al.Movement modeling and simulation of precession mechanisms for bonnet tool polishing[J].Chinese Journal of Mechanical Engineering,2006,42(2):101-104.
[6]潘日,王振忠,郭隐彪,等.大口径轴对称非球面气囊抛光进动运动建模及控制[J].机械工程学报,2012,48(11):183-190.Pan Ri,Wang Zhenzhong,Guo Yinbiao,et al.Movement modeling and control of precession mechanism for bonnet tool polishing large axisymmetrical aspheric lenses[J].Journal of Mechanical Engineering,2012,48(11):183-190.
[7]李洪玉,张伟,于国彧.空间光学元件超精密气囊抛光的去除特性研究[J].光学学报,2009,29(3):811-817.Li Hongyu,Zhang Wei,Yu Guoyu.Removing characteristics of ultraprecise bonnet polishing on spatial optics elements[J].Acta Optica Sinica,2009,29(3):811-817.
[8]陈逢军,唐宇,苗想亮,等.磨料射流表面抛光研究综述[J].表面技术,2015,44(11):119-127.Chen Fengjun,Tang Yu,Miao Xiangliang,et al.Review on the abrasive jet surface polishing(AJP)technology[J].Surface Technology,2015,44(11):119-127.
[9]张成光,张勇,张飞虎,等.新型后混合式磨料水射流系统的研制[J].机械工程学报,2015,51(5):205-212.Zhang Chengguang,Zhang Yong,Zhang Feihu,et al.Development of new entrainment abrasive waterjet system[J].Journal of Mechanical Engineering,2015,51(5):205-212
[10]张成光,王毅,张勇,等.磨粒射流加工研究现状与进展[J].工具技术,2016,50(3):7-10.Zhang Chengguang,Wang Yi,Zhang Yong,et al.Research situation and progress of abrasive jet machining[J].Tool Engineering,2016,50(3):7-10.
[11]王慧军,张飞虎,赵航,等.超声波磁流变复合抛光中几种工艺参数对材料去除率的影响[J].光学精密工程,2007,15(10):1583-1588.Wang Huijun,Zhang Feihu,Zhao Hang,et al.Effect of several processing parameters on material removal ratio in ultrasonic-magnetorheological compound finishing[J].Optics and Precision Engineering,2007,15(10):1583-1588.
[12]Zhao Chunyang,Hu Gong,Feng Zhoufang,et al.Experimental study on the cutting force difference between rotary ultrasonic machining and conventional diamond grinding of K9 glass[J].Machining Science&Technology,2013,17(1):129-144.
[13]李虎,陆忠东.超声磨削表面三维形貌建模与试验研究[J].电子科技,2018,31(3):59-61.Li Hu,Lu Zhongodng.3D surface topography modeling and research for ultrasonic grinding[J].Electronic Science and Technology,2018,31(3):59-61.
[14]Jiang Chen,Wang Chunhua,Li Haolin.Experimental investigation of brittle material removal fraction on an optical glass surface during ultrasound-assisted grinding[J].The International Journal of Advanced Manufacturing Technology,2016,86(1):419-426.
[15]Jiang C,Song Q,Guo D,et al.Estimation algorithm of minimum dwell time in precision cylindrical plunge grinding using acoustic emission signal[J].International Journal of Precision Engineering&Manufacturing,2014,15(4):601-607.
[16]Jiang Chen,Li Haolin,Mai Yunfei.Material removal monitoring in precision cylindrical plunge grinding using acoustic emission signal[J].Proceedings of the Institution of Mechanical Engineers,Part C,Journal of Mechanical Engineering Science,2014,228(4):715-722.
[2]林健.面向未来的中国新工科建设[J].清华大学教育研究,2017,38(2):26-35.Lin Jian.The construction of China’s new engineering disciplines for the future[J].Tsinghua Journal of Education,2017,38(2):26-35.
[3]郭隐彪,彭云峰,王振忠,等.大口径光学元件的精密磨抛与检测装备开发及应用[J].航空制造技术,2018,61(6):26-35.Guo Yinbiao,Peng Yunfeng,Wang Zhenzhong,et al.Development and application of precision grinding/polishing and measurement equipment for large-size optical components[J].Aeronautical Manufacturing Technology,2018,61(6):26-35.
[4]王春锦,郭隐彪,王振忠,等.光学元件气囊抛光系统动态去除函数建模[J].机械工程学报,2013,49(17):19-25.Wang Chunjin,Guo Yinbiao,Wang Zhenzhong,et al.Dynamic removal function modeling of bonnet tool polishing on optics elements[J].Journal of Mechanical Engineering,2013,49(17):19-25.
[5]高波,姚英学,谢大纲,等.气囊抛光进动机构的运动建模与仿真[J].机械工程学报,2006,42(2):101-104.Gao Bo,Yao Yingxue,Xie Dagang,et al.Movement modeling and simulation of precession mechanisms for bonnet tool polishing[J].Chinese Journal of Mechanical Engineering,2006,42(2):101-104.
[6]潘日,王振忠,郭隐彪,等.大口径轴对称非球面气囊抛光进动运动建模及控制[J].机械工程学报,2012,48(11):183-190.Pan Ri,Wang Zhenzhong,Guo Yinbiao,et al.Movement modeling and control of precession mechanism for bonnet tool polishing large axisymmetrical aspheric lenses[J].Journal of Mechanical Engineering,2012,48(11):183-190.
[7]李洪玉,张伟,于国彧.空间光学元件超精密气囊抛光的去除特性研究[J].光学学报,2009,29(3):811-817.Li Hongyu,Zhang Wei,Yu Guoyu.Removing characteristics of ultraprecise bonnet polishing on spatial optics elements[J].Acta Optica Sinica,2009,29(3):811-817.
[8]陈逢军,唐宇,苗想亮,等.磨料射流表面抛光研究综述[J].表面技术,2015,44(11):119-127.Chen Fengjun,Tang Yu,Miao Xiangliang,et al.Review on the abrasive jet surface polishing(AJP)technology[J].Surface Technology,2015,44(11):119-127.
[9]张成光,张勇,张飞虎,等.新型后混合式磨料水射流系统的研制[J].机械工程学报,2015,51(5):205-212.Zhang Chengguang,Zhang Yong,Zhang Feihu,et al.Development of new entrainment abrasive waterjet system[J].Journal of Mechanical Engineering,2015,51(5):205-212
[10]张成光,王毅,张勇,等.磨粒射流加工研究现状与进展[J].工具技术,2016,50(3):7-10.Zhang Chengguang,Wang Yi,Zhang Yong,et al.Research situation and progress of abrasive jet machining[J].Tool Engineering,2016,50(3):7-10.
[11]王慧军,张飞虎,赵航,等.超声波磁流变复合抛光中几种工艺参数对材料去除率的影响[J].光学精密工程,2007,15(10):1583-1588.Wang Huijun,Zhang Feihu,Zhao Hang,et al.Effect of several processing parameters on material removal ratio in ultrasonic-magnetorheological compound finishing[J].Optics and Precision Engineering,2007,15(10):1583-1588.
[12]Zhao Chunyang,Hu Gong,Feng Zhoufang,et al.Experimental study on the cutting force difference between rotary ultrasonic machining and conventional diamond grinding of K9 glass[J].Machining Science&Technology,2013,17(1):129-144.
[13]李虎,陆忠东.超声磨削表面三维形貌建模与试验研究[J].电子科技,2018,31(3):59-61.Li Hu,Lu Zhongodng.3D surface topography modeling and research for ultrasonic grinding[J].Electronic Science and Technology,2018,31(3):59-61.
[14]Jiang Chen,Wang Chunhua,Li Haolin.Experimental investigation of brittle material removal fraction on an optical glass surface during ultrasound-assisted grinding[J].The International Journal of Advanced Manufacturing Technology,2016,86(1):419-426.
[15]Jiang C,Song Q,Guo D,et al.Estimation algorithm of minimum dwell time in precision cylindrical plunge grinding using acoustic emission signal[J].International Journal of Precision Engineering&Manufacturing,2014,15(4):601-607.
[16]Jiang Chen,Li Haolin,Mai Yunfei.Material removal monitoring in precision cylindrical plunge grinding using acoustic emission signal[J].Proceedings of the Institution of Mechanical Engineers,Part C,Journal of Mechanical Engineering Science,2014,228(4):715-722.