煤矿坑道定向钻机钻进参数监测系统设计
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摘要
针对全液压坑道定向钻机在钻进施工中参数实时显示和集中存储等方面存在的不足,设计了煤矿坑道定向钻机钻进参数监测系统。该系统采用分布式设计,通过CAN总线实现数据的传输和通信,能实时显示钻进速度、钻进/起拔压力、转速、转矩、水泵流量和压力等钻探施工参数,并通过防爆计算机进行数据传输和集中存储,便于钻探参数的分析和调整,结合压力传感器、流量传感器等可实现定向钻进施工的精确测量与控制。现场应用结果表明,该系统可配套多种定向钻机使用,能实时、准确地监测并显示定向钻机运行的各种钻进参数。该系统的设计为后续实现煤矿坑道定向钻机的"机-电-液"一体化控制和故障诊断奠定了基础。
In view of problems of deficiencies in real-time display and centralized storage of drilling parameters of full hydraulic directional drilling rig in coal mine tunnel,a drilling parameters monitoring system of directional drilling rig in coal mine tunnel was designed.Distributed design is adopted in the system,and data transmission and communication are realized by CAN bus,while key drilling parameters can be monitored and displayed in real time,such as drilling speed,drilling/drawing pressure,speed,torque,water pump flow and pressure.Data transmission and centralized storage are carried out through explosion-proof computer,which can facilitate analysis and adjustment of drilling parameters.Precise measurement and control of drilling construction can be realized by combining pressure sensor,flow sensor,etc.The field application results show that the system can be used with various types of directional drilling rigs,and can monitor and display various drilling parameters of directional drilling rig in real time and accurately.The desgin of the system has laid a foundation for the follow-up realization of " mechanicalelectric-hydraulic" integrated control and fault diagnosis of directional drilling rig in coal mine tunnel.
In view of problems of deficiencies in real-time display and centralized storage of drilling parameters of full hydraulic directional drilling rig in coal mine tunnel,a drilling parameters monitoring system of directional drilling rig in coal mine tunnel was designed.Distributed design is adopted in the system,and data transmission and communication are realized by CAN bus,while key drilling parameters can be monitored and displayed in real time,such as drilling speed,drilling/drawing pressure,speed,torque,water pump flow and pressure.Data transmission and centralized storage are carried out through explosion-proof computer,which can facilitate analysis and adjustment of drilling parameters.Precise measurement and control of drilling construction can be realized by combining pressure sensor,flow sensor,etc.The field application results show that the system can be used with various types of directional drilling rigs,and can monitor and display various drilling parameters of directional drilling rig in real time and accurately.The desgin of the system has laid a foundation for the follow-up realization of " mechanicalelectric-hydraulic" integrated control and fault diagnosis of directional drilling rig in coal mine tunnel.
引文
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[8]单成伟.基于CAN总线的钻参仪设计[J].工矿自动化,2014,40(3):25-27.SHAN Chengwei.Design of drilling parameter monitor based on CAN bus[J].Industry and Mine Automation,2014,40(3):25-27.
[9]焦阳,凌振宝,王君,等.基于单片机的钻机参数监测仪的研制[J].吉林大学学报(地球科学版),2008,38(1):172-176.JIAO Yang,LING Zhenbao,WANG Jun,et al.Development of monitor for driller parameters based on single chip-microcomputer[J].Journal of Jilin University(Earth Science Edition),2008,38(1):172-176.
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[11]卢春华,张冰,鄢泰宁.CUG-2高精度钻参仪及其在深孔生产中的应用[J].工矿自动化,2011,37(2):16-20.LU Chunhua,ZHANG Bing,YAN Taining,et al.CUG-2drilling monitor with high precision and its application in deep hole[J].Industry and Mine Automation,2011,37(2):16-20.
[12]王献伟,陈颖,缪燕子,等.瓦斯突出参数检测系统设计[J].煤炭技术,2017,36(10):129-131.WANG Xianwei,CHEN Ying,MIAO Yanzi,et al.Design of system for detecting gas outburst parameters[J].Coal Technology,2017,36(10):129-131.
[13]武斌波,郭文亮,寇子明.瓦斯抽采钻机连续装卸钻杆装置设计[J].工矿自动化,2018,44(2):63-67.WU Binbo,GUO Wenliang,KOU Ziming.Design of equipment continuously loading and unloading drill rod on gas drainage dirlling rig[J].Industry and Mine Automation,2018,44(2):63-67.
[14]翁寅生,殷新胜,赵良.松软煤层坑道钻机钻进参数测量系统设计[J].煤田地质与勘探,2014,42(5):100-103.WENG Yinsheng,YIN Xinsheng,ZHAO Liang.Design of drilling parameter measuring system of drill rig in soft coal seam[J].Coal Geology and Exploration,2014,42(5):100-103.
[15]赵良,殷新胜,翁寅生.基于CoDeSys的坑道钻机参数监控系统设计[J].煤炭工程,2016,48(2):56-58.ZHAO Liang,YIN Xinsheng,WENG Yinsheng.Design on parameter monitoring system of tunnel drilling rig based on CoDeSys[J].Coal Engineering,2016,48(2):56-58.
[2]石智军,董书宁,姚宁平,等.煤矿井下近水平随钻测量定向钻进技术与装备[J].煤炭科学技术,2013,41(3):1-6.SHI Zhijun,DONG Shuning,YAO Ningping,et al.Technology and equipment of horizontal measuring directional drilling in underground coal mine[J].Coal Science and Technology,2013,41(3):1-6.
[3]石智军,李泉新.煤矿区钻探技术装备新进展与展望[J].探矿工程(岩土钻掘工程),2016,43(10):150-153.SHI Zhijun,LI Quanxin.New progress and prospect of drilling technology and equipment in coal mine area[J].Exploration Engineering(Rock&Soil Drilling and Tunneling),2016,43(10):150-153.
[4]方鹏.ZDY4000LD(A)型履带式全液压定向钻机的设计[J].煤田地质与勘探,2014,42(4):93-96.FANGPeng. Designofthetrack-mounted ZDY4000LD(A)fully hydraulic directional drilling rig[J].Coal Geology and Exploration,2014,42(4):93-96.
[5]张建明,曹明,陈晓明.煤矿井下数字化钻进技术发展现状与趋势[J].煤炭科学技术,2017,45(5):47-51.ZHANG Jianming,CAO Ming,CHEN Xiaoming.Development status and tendency on digitalized drilling technology in underground coal mine[J].Coal Science and Technology,2017,45(5):47-51.
[6]方鹏,姚克,邵俊杰,等.履带式中深孔定向钻进装备设计关键技术研究[J].煤炭科学技术,2018,46(4):71-75.FANG Peng,YAO Ke,SHAO Junjie,et al.Research on key technology of the tracked directional drilling equipment design for medium-deep borehole[J].Coal Science and Technology,2018,46(4):71-75.
[7]方俊,鄢泰宁,卢春华,等.全液压深孔钻机适用的钻探参数监测系统[J].煤田地质与勘探,2013,41(1):84-88.FANG Jun,YAN Taining,LU Chunhua,et al.Drilling parameter monitoring system suitable to fully hydraulic drill rig[J].Coal Geology and Exploration,2013,41(1):84-88.
[8]单成伟.基于CAN总线的钻参仪设计[J].工矿自动化,2014,40(3):25-27.SHAN Chengwei.Design of drilling parameter monitor based on CAN bus[J].Industry and Mine Automation,2014,40(3):25-27.
[9]焦阳,凌振宝,王君,等.基于单片机的钻机参数监测仪的研制[J].吉林大学学报(地球科学版),2008,38(1):172-176.JIAO Yang,LING Zhenbao,WANG Jun,et al.Development of monitor for driller parameters based on single chip-microcomputer[J].Journal of Jilin University(Earth Science Edition),2008,38(1):172-176.
[10]罗光强,胡郁乐.科学深钻DPI-1智能化多功能钻参仪的研制与应用研究[J].地质与勘探,2014,50(4):777-782.LUO Guangqiang,HU Yule.Design and application of the DPI-1intelligent drilling parameter instrument for scientific drilling[J].Geology and Exploration,2014,50(4):777-782.
[11]卢春华,张冰,鄢泰宁.CUG-2高精度钻参仪及其在深孔生产中的应用[J].工矿自动化,2011,37(2):16-20.LU Chunhua,ZHANG Bing,YAN Taining,et al.CUG-2drilling monitor with high precision and its application in deep hole[J].Industry and Mine Automation,2011,37(2):16-20.
[12]王献伟,陈颖,缪燕子,等.瓦斯突出参数检测系统设计[J].煤炭技术,2017,36(10):129-131.WANG Xianwei,CHEN Ying,MIAO Yanzi,et al.Design of system for detecting gas outburst parameters[J].Coal Technology,2017,36(10):129-131.
[13]武斌波,郭文亮,寇子明.瓦斯抽采钻机连续装卸钻杆装置设计[J].工矿自动化,2018,44(2):63-67.WU Binbo,GUO Wenliang,KOU Ziming.Design of equipment continuously loading and unloading drill rod on gas drainage dirlling rig[J].Industry and Mine Automation,2018,44(2):63-67.
[14]翁寅生,殷新胜,赵良.松软煤层坑道钻机钻进参数测量系统设计[J].煤田地质与勘探,2014,42(5):100-103.WENG Yinsheng,YIN Xinsheng,ZHAO Liang.Design of drilling parameter measuring system of drill rig in soft coal seam[J].Coal Geology and Exploration,2014,42(5):100-103.
[15]赵良,殷新胜,翁寅生.基于CoDeSys的坑道钻机参数监控系统设计[J].煤炭工程,2016,48(2):56-58.ZHAO Liang,YIN Xinsheng,WENG Yinsheng.Design on parameter monitoring system of tunnel drilling rig based on CoDeSys[J].Coal Engineering,2016,48(2):56-58.
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