基于MES的板式定制家具企业生产计划调度
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摘要
为了解决板式定制家具企业生产计划调度的不确定性、约束性、精准性等问题,提出工序级实时调度和车间级订单发放控制方案。基于工序负荷和设备产能的分析,提出实时调度算法,可及时调整工序间产能和负荷关系;通过订单发放控制算法,计算已投产订单和已发放订单负荷,决定能否加入新订单、紧急插单和补单。通过制造执行系统(MES)的生产计划调度算法,提高生产调度执行的灵活性和生产效率。
In order to improve uncertainty, constraint and precision of production planning and scheduling for customized panel furniture companies, the authors proposed a solution of process level real-time scheduling and workshop level order distribution control. Based on an analysis of process load and equipment capacity, a real-time scheduling algorithm was developed to adjust relationship between the capacity and the load in time. The order allocation control algorithm was used to calculate the load of producing orders and granted orders and to decide whether new orders, urgent insertion orders and extra orders were needed. Application of the production planning and scheduling in a panel furniture production line showed significant improvement in production flexibility and efficiency.
In order to improve uncertainty, constraint and precision of production planning and scheduling for customized panel furniture companies, the authors proposed a solution of process level real-time scheduling and workshop level order distribution control. Based on an analysis of process load and equipment capacity, a real-time scheduling algorithm was developed to adjust relationship between the capacity and the load in time. The order allocation control algorithm was used to calculate the load of producing orders and granted orders and to decide whether new orders, urgent insertion orders and extra orders were needed. Application of the production planning and scheduling in a panel furniture production line showed significant improvement in production flexibility and efficiency.
引文
[1]夏刚.浅谈企业车间MES生产调度的设计分析[J].电子技术与软件工程,2017(2):201.
[2]熊先青,吴智慧.大规模定制家具的发展现状及应用技术[J].南京林业大学学报(自然科学版),2013, 37(4):156-162.
[3]熊先青,郭伟娟,黄琼涛,等.大规模定家具数字化制造质量管控技术研究[J].林业工程学报,2017, 2(4):152-157.
[4]熊先青,刘慧,庞小仁.大规模定制家具柔性制造系统构建与关键技术[J].木材工业,2019, 33(2):20-24.
[5]马俊杰.基于C2B模式的板式家具定制研究[J].中国市场,2016(48):38, 48.
[6]袁玲玲.不确定环境下钢结构多项目生产优化调度研究[D].重庆:重庆大学,2016.
[7]赵静.基于约束理论的H企业生产计划与控制研究[D].沈阳:沈阳工业大学,2017.
[8]胡斌,黎志成.生产作业计划调整的优先调度算法研究[J].系统工程,2000(1):37-41.
[9] Jeon Byeong. Conceptual framework of smart manufacturing execution system based on systems engineering approach[J]. INCOSE International Symposium, 2016, 26(1):2118-2133.
[10]盛步云,苏佳奇,卢其兵,丁毓峰,肖婷.面向MES的生产线数据采集系统的研究[J].计算机测量与控制,2015, 23(9):3162-3164.
[11] WEN L. Research on development method of MES based on component and driven by ontology[J]. Journal of Software, 2010, 5(11):1228-1235.
[12] Jaroslav Znamenak. Aproposal for production data collection on a hybrid production line in cooperation with MES[J]. Research Papers Faculty of Materials Science and Technology Slovak University of Technology,2016, 24(39):137-144.
[2]熊先青,吴智慧.大规模定制家具的发展现状及应用技术[J].南京林业大学学报(自然科学版),2013, 37(4):156-162.
[3]熊先青,郭伟娟,黄琼涛,等.大规模定家具数字化制造质量管控技术研究[J].林业工程学报,2017, 2(4):152-157.
[4]熊先青,刘慧,庞小仁.大规模定制家具柔性制造系统构建与关键技术[J].木材工业,2019, 33(2):20-24.
[5]马俊杰.基于C2B模式的板式家具定制研究[J].中国市场,2016(48):38, 48.
[6]袁玲玲.不确定环境下钢结构多项目生产优化调度研究[D].重庆:重庆大学,2016.
[7]赵静.基于约束理论的H企业生产计划与控制研究[D].沈阳:沈阳工业大学,2017.
[8]胡斌,黎志成.生产作业计划调整的优先调度算法研究[J].系统工程,2000(1):37-41.
[9] Jeon Byeong. Conceptual framework of smart manufacturing execution system based on systems engineering approach[J]. INCOSE International Symposium, 2016, 26(1):2118-2133.
[10]盛步云,苏佳奇,卢其兵,丁毓峰,肖婷.面向MES的生产线数据采集系统的研究[J].计算机测量与控制,2015, 23(9):3162-3164.
[11] WEN L. Research on development method of MES based on component and driven by ontology[J]. Journal of Software, 2010, 5(11):1228-1235.
[12] Jaroslav Znamenak. Aproposal for production data collection on a hybrid production line in cooperation with MES[J]. Research Papers Faculty of Materials Science and Technology Slovak University of Technology,2016, 24(39):137-144.