立式加工中心防护结构的工业设计应用
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摘要
防护结构作为立式加工中心的重要功能部件,其结构设计方法对提升立式加工中心的产品质量和附加值具有重要意义。通过分析现有立式加工中心系列机床各部件间的布局、结构与运动特点,从功能区域划分、防护基准及误差补偿计算与防护临界位置3方面确定了立式加工中心防护结构的设计基准,对拉门大小、上下导轨、视窗大小、位置与材质、系统操作箱与防水防屑结构的设计原则和方法进行总结。以VMC850E立式加工中心防护结构设计为例,验证该设计方法的有效性,并总结出立式加工中心引水引屑的基本原则。
Protective structure is an important functional component of vertical machining center. Its structural design method is of great significance to improve product quality and added value of vertical machining center. The protective structure design basis of vertical machining center were dertermined by functional regional division, protective benchmark and error compensation claculation, protective critical position through the analysis of layout, structural features and movement characteristics between each part in the existed vertical machining center series. The design principles and method of sliding door size, guide rails, window size, position, material, system operating box and waterproof and chip-proof structure were summarized. The design of protecive strtucture of VMC850 E vertical machining center was taken as an example to verify accuracy of this design method.The basic principles of water diversion and chip-proof of vertical machining center were presented.
Protective structure is an important functional component of vertical machining center. Its structural design method is of great significance to improve product quality and added value of vertical machining center. The protective structure design basis of vertical machining center were dertermined by functional regional division, protective benchmark and error compensation claculation, protective critical position through the analysis of layout, structural features and movement characteristics between each part in the existed vertical machining center series. The design principles and method of sliding door size, guide rails, window size, position, material, system operating box and waterproof and chip-proof structure were summarized. The design of protecive strtucture of VMC850 E vertical machining center was taken as an example to verify accuracy of this design method.The basic principles of water diversion and chip-proof of vertical machining center were presented.
引文
[1]Ulrich Sendler.INDUSTRIE4.0[M].邓敏,李现民,译.北京:机械工业出版社,2015.
[2]GB/T 6477-2008金属切削机床术语[S].
[3]陆全龙.数控机床[M].武汉:华中科技大学出版社,2008.
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[5]陈明.卧式车床防护结构设计[J].组合机床与自动化加工技术,2014(4):133-136.
[6]刘莉.VDL-1000立式加工中心外防护及造型的设计研究[D].大连:大连理工大学,2013.
[7]马岩,王增新,孙彩霞,等.五坐标立式加工中心整体防护优化设计[J].制造技术与机床,2015(7):160-163.
[8]汪海波,薛澄岐,王选.基于实体交互的数控机床造型创新设计研究[J].机械设计,2017,34(8):124-128.
[9]刘涛,陈明.基于人机工程学的数控机床设计与分析[J].组合机床与自动化加工技术,2014(11):50-52.
[10]Baptista A J,Peixoto D,Ferreira A D,et al.Lean design-for-Xmethodology:integrating modular design,structural optimization and ecodesign in a machine tool case study[J].Procedia CIRP,2018,69:722-727.
[11]Kul’ga K S,Vinogradov P V.Automated design of model sets in the manufacture of large structural castings for the basic components of mechatronic machine tools[J].Russian Engineering Research,2016,36(6):476-483.
[12]GB/T 19660-2005工业自动化系统与集成机床数值控制坐标系和运动命名[S].
[13]钟蜀津,周湃,杨秀萍,等.基于知识获取思想的立式加工中心外观概念设计[J].机械设计,2016,33(5):109-112.
[14]丁玉兰.人机工程学[M].4版.北京:北京理工大学出版社,2011.
[15]GB/T 12985-1991在产品设计中应用人体尺寸百分位数的通则[S].
[16]GB/T18209.1-2010机械安全指示、标志和操作第1部分:关于视觉、听觉和触觉信号的要求[S].
[17]GB/T4892-2008外壳防护等级(IP代码)[S].
[2]GB/T 6477-2008金属切削机床术语[S].
[3]陆全龙.数控机床[M].武汉:华中科技大学出版社,2008.
[4]兰浩南,武申龙,高旭龙,等.机床外防护选材的探讨与分析[J].机床与液压,2016,44(21):132-133.
[5]陈明.卧式车床防护结构设计[J].组合机床与自动化加工技术,2014(4):133-136.
[6]刘莉.VDL-1000立式加工中心外防护及造型的设计研究[D].大连:大连理工大学,2013.
[7]马岩,王增新,孙彩霞,等.五坐标立式加工中心整体防护优化设计[J].制造技术与机床,2015(7):160-163.
[8]汪海波,薛澄岐,王选.基于实体交互的数控机床造型创新设计研究[J].机械设计,2017,34(8):124-128.
[9]刘涛,陈明.基于人机工程学的数控机床设计与分析[J].组合机床与自动化加工技术,2014(11):50-52.
[10]Baptista A J,Peixoto D,Ferreira A D,et al.Lean design-for-Xmethodology:integrating modular design,structural optimization and ecodesign in a machine tool case study[J].Procedia CIRP,2018,69:722-727.
[11]Kul’ga K S,Vinogradov P V.Automated design of model sets in the manufacture of large structural castings for the basic components of mechatronic machine tools[J].Russian Engineering Research,2016,36(6):476-483.
[12]GB/T 19660-2005工业自动化系统与集成机床数值控制坐标系和运动命名[S].
[13]钟蜀津,周湃,杨秀萍,等.基于知识获取思想的立式加工中心外观概念设计[J].机械设计,2016,33(5):109-112.
[14]丁玉兰.人机工程学[M].4版.北京:北京理工大学出版社,2011.
[15]GB/T 12985-1991在产品设计中应用人体尺寸百分位数的通则[S].
[16]GB/T18209.1-2010机械安全指示、标志和操作第1部分:关于视觉、听觉和触觉信号的要求[S].
[17]GB/T4892-2008外壳防护等级(IP代码)[S].