车削过程稳定性分析研究进展
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摘要
车削过程中颤振导致的车削失稳会对机床和刀具寿命、加工效率和加工表面质量造成极为不利的影响。为了提高车削加工的效率和质量,对车削过程进行稳定性分析并获取无颤振车削条件成为了一项非常重要的研究内容。分析了颤振的产生机理,综述了车削过程的频域和时域稳定性分析方法,并回顾了锯齿形切屑驱动的车削失稳研究进展,总结了当前颤振分析尚存在的主要问题,并探讨未来的研究方向。
During the turning process, the instability caused by chatter will cause a very bad influence on the life of the machine tool and the cutting tool, the machining efficiency and the surface quality. In order to improve the efficiency and quality of turning process, it is a very important content to study the stability of turning process and obtain the condition of chatter free turning. In this paper, the mechanism of chatter is analyzed, the stability analysis methods of frequency domain and time domain in turning process are summarized, the main problem existing in the flutter analysis are summarized and the future research direction is discussed.
During the turning process, the instability caused by chatter will cause a very bad influence on the life of the machine tool and the cutting tool, the machining efficiency and the surface quality. In order to improve the efficiency and quality of turning process, it is a very important content to study the stability of turning process and obtain the condition of chatter free turning. In this paper, the mechanism of chatter is analyzed, the stability analysis methods of frequency domain and time domain in turning process are summarized, the main problem existing in the flutter analysis are summarized and the future research direction is discussed.
引文
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[2] TOBIAS SA. Machine Tool Vibration[M]. Glasgow: Blackie and Sons Ltd, 1965.
[3] KOENIGSBENGER F, TLUSTY J. Machine Tool Structures-Vol.1:Stability Against Chatter[M]. New York: Pergamon Press, 1967.
[4] MERRIT HE. Theory of Self-excited Machine Tool Chatter[J]. ASME Journal of Engineering for Industry, 1965, 87: 447-454.
[5] SIDDHPURA M, PAUROBALLY R. A Review of Chatter Vibration Research in Turning[J]. International Journal of Machine Tools & Manufacture, 2016, 61:27.
[6] 李有堂.机械振动理论与应用[M].北京:科学出版社,2012.
[7] 苏国胜.高速车削锯齿形切屑形成过程与形成机理的研究[D].济南:山东大学,2011.
[8] 杨奇彪.高速车削锯齿形切屑的形成机理及表征[D].济南:山东大学,2012.
[9] 王敏杰,谷丽瑶.高速车削过程绝热剪切局部化断裂判据[J].机械工程学报,2013, 49(1):156.
[10] 岳彩旭,刘献礼,严复钢,等.不同刃口形式下锯齿形切屑形成过程的仿真与实验[J].机械科学与技术, 2011, 30(4): 673.
[11] 文东辉.PCBN刀具硬态车削机理及技术[D].大连:大连理工大学, 2002.
[12] COOK NH. Chip Formation in Machining Titanium[J]. In Proc. symp. Machining and Grinding Titanium, Watertown, MA, USA, 1953:1.
[13] ELIASBERG ME. Fundamentals of the Theory of Chatter During Metal Cutting Process[J]. Stanki i Instrumenti, 1962(10): 3.
[14] BUDAK E. The Mechanics and Dynamic of Milling Thin-walled Structures[D]. University of British Columbia, 1994.
[15] MERDOL SD, ALTINTAS Y. Muti Frequency Solution of Chatter Stability for Low Immersion Milling[J]. Journal of Manufacturing Science and Engineering, 2004, 126: 459.
[16] BUDAK E, OZLU E. Analytical Modeling of Chatter Stability in Turning and Boring Operations: A Multi-Dimensional Approach[J]. Annals of the CIRP Vol, 2007, 56(1):401.
[17] EMRE Ozlu, ERHAN Budak. Analytical Modeling of Chatter Stability in Turning and Boring Operations—Part II: Experimental Verification[J]. Journal of Manufacturing Science and Engineering, 2007,129: 733.
[18] 徐燕申, MINIS I. E., MAGRAB E. B.车削加工系统的稳定性分析[J].振动工程学报, 1990, 3(1): 64.
[19] ALTINTAS Y. Manufacturing Automation[M]. Cambridge: Cambridge University Press, 2000.
[20] GUILLEM Quintana, JOAQUIM Ciurana. Chatter in machining processes: A review[J]. International Journal of Machine Tools & Manufacture, 2011,51: 363.
[21] GIOVANNI Totis, MARCO Sortino, Robust Analysis of Stability in Internal Turning[J]. 24th DAAAM International Symposium on Intelligent Manufacturing and Automation, Procedia Engineering, 2014, 69: 1306.
[22] 赵宏伟,王晓军,于骏一.再生型机床车削颤振系统稳定性极限预测[J]. 精密制造与自动化, 2003(S1): 62.
[23] 王晓军.车削加工系统稳定性极限预测的研究[D].济南:山东大学, 2005.
[24] 林滨,陈东,韩植林,等.铝合金薄壁圆柱壳车削稳定性研究[J].兵工学报, 2012, 33(7): 847.
[25] 张勇,合烨,陈小安.基于MATLAB/Simulink再生车削颤振仿真研究[J].机械研究与应用, 2016, 26(2):23.
[26] 李金华,谢华龙,盛忠起,等.数控车削过程再生型颤振稳定性建模与仿真[J].东北大学学报(自然科学版), 2013, 34(1):118.
[27] 汪博,孙伟,闻邦椿.高速主轴系统车削稳定性预测及影响因素分析[J].机械工程学报, 2013, 49(27):18.
[28] 李忠群,董亚峰,夏磊,等.考虑过程阻尼的车削稳定性建模与仿真分析[J].湖南工业大学学报, 2014, 28(6): 23.
[29] URBICAIN G, PALACIOS J. A., FERNáNDEZ A, et al. Stability Prediction Maps in Turning of Difficult-to-cut Materials[J]. The Manufacturing Engineering Society International Conference, MESIC 2013, Procedia Engineering, 2013,63: 514.
[30] MOHAMMAD.S.Hajmohammadi,MOHAMMAD.R.Movahhedy. Investigation of Thermal Effects on Machining Chatter Using FEM Simulation of Chip Formation[J]. 5th CIRP Conference on High Performance Cutting 2012, Procedia CIRP, 2012(1):50.
[31] ARTEM Gerasimenko, MIKHAIL Guskov, DUCHEMIN Jér?me, et al. Variable Compliance-related aspects of Chatter in Turning Thin-walled Tubular Parts[J]. 15th CIRP Conference on Modelling of Machining Operations, Procedia CIRP, 2015, 31: 58.
[32] ANDREAS Otto, FIRAS A Khasawneh, RADONS Günter, Position-dependent Stability Analysis of Turning with Tool and Workpiece Compliance[J]. Int J Adv Manuf Technol, 2015,79(9/12):1453.
[33] MINIS I E, MAGRAB E B, PANDELIDIS I O. Improved Methods for the Prediction of Chatter in Turning, Part 3. A Generalized Linear Theory[J]. Journal of Engineering for Industry, Transactions ASME, 1991, 112: 28.
[34] ALTINTAS Y, EYNIAN M, ONOZUKA H. Identification of Dynamic Cutting Force Coefficients and Chatter Stability with Process Damping[J]. CIRP Annals-Manufacturing Technology, 2008, 57:371.
[35] TURKES E, ORAK S, NESELI S, et al. Linear Analysis of Chatter Vibration and Stability for Orthogonal Cutting in Turning[J]. International Journal of Refractory Metals and Hard Materials, 2016, 29:163.
[36] 吴春桥,张胜文,仝永海,等. 铣削加工过程动力学建模仿真技术研究进展[J].机床与液压, 2011, 39(19): 121.
[37] 李忠群,郑敏.铣削过程颤振稳定域建模研究现状与展望[J].制造技术与机床, 2013(10): 45.
[38] 林洁琼,周晓勤,孔繁森,等.再生车削颤振系统动态响应谐参数辨识[J].吉林大学学报(工学版), 2009, 39(4): 964.
[39] 韩贤国, 王敏杰, 欧阳华江. 车削过程中工件的振动力学建模与分析[J]. 机械强度, 2012, 34(5): 644.
[40] 韩贤国,王敏杰,欧阳华江.考虑直径和质量变化的车削工件振动建模和试验分析[J].大连理工大学学报, 2012, 52(4):514.
[41] 鲁燕,王大中,张统超,等.细长轴车削振动影响因素研究[J].上海工程技术大学学报, 2014, 28(4): 308.
[42] 刘宇,李青祥,张义民.基于数值积分的车削加工时域仿真[J].东北大学学报(自然科学版), 2014, 35(8): 1189.
[43] HUANG CHENG-Hung, SHIH CHIH-Chun, KIM SIN. An Inverse Vibration Problem in Estimating the Spatial and Temporal-dependent External Forces for Cutting Tools[J]. Applied Mathematical Modelling, 2009, 33: 2683.
[44] 李鹏松,盛桂全,孟永永.再生型颤振系统的Hopf分岔分析与控制[J].吉林大学学报(理学版), 2014, 52(6): 1155.
[45] URBIKAIN G, LACALLE L.N.Ló pez de, CAMPA F.J, et al. Stability Prediction in Straight Turning of a Flexible Workpiece by Collocation Method[J]. International Journal of Machine Tools & Manufacture, 2016(54/55): 73.
[46] URBIKAIN G, OLVERA D, LACALLE L.N.López de, et al. Stability and Vibrational Behaviour in Turning Processes with Low Rotational Speeds[J]. Int J Adv Manuf Technol,2015,80(5/8):871.
[47] TAVARI Hojjatollah, MOHAMMAD Mahdi Jalili, MOHAMMAD Reza Movahhedy, Nonlinear Analysis of Chatter in Turning Process Using Dimensionless Groups[J]. J Braz.Soc.Mech.Sci.Eng, 2014,37(4):1151.
[48] 李明霞,基于完全离散化方法的车削过程稳定性预测研究[D].武汉:华中科技大学, 2013.
[49] 谢奇之.机床颤振的Hopf分岔及半离散算法研究[D].天津:天津大学, 2013.
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