叶丝加料不同加工参数对加料效果的影响
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- 英文论文题名：Influences of technical parameters of cut strip casing on casing effects
- 论文作者：熊安言 ; 于建春 ; 王二彬 ; 姚光明 ; 孙觅 ; 苏东赢 ; 黄光富 ; 李春光 ; 王海滨 ; 丁美宙 ; 宋伟民 ; 李红涛
- 英文论文作者：XIONG Anyan ; YU Jianchun ; WANG Erbin ; YAO Guangming ; SUN Mi ; SU Dongying ; HUANG Guangfu ; LI Chunguang ; WANG Haibin ; DING Meizhou ; SONG Weimin ; LI Hongtao ; Technology Center ; China Tobacco Henan Industrial Co. ; Ltd.
- 年：2016
- 作者机构：河南中烟工业有限责任公司技术中心;
- 论文关键词：叶丝加料 ; 加料均匀性 ; 有效利用率 ; 叶丝质量
- 英文论文关键词：Cut strip casing ; Casing uniformity ; Effective utilization rate ; Quality of cut strip
- 会议召开时间：2016-12-01
- 会议录名称：中国烟草学会2016年度优秀论文汇编——烟草工业主题
- 语种：中文
- 分类号：TS452.1
- 学会代码：ZGYG
- 学会名称：中国烟草学会
- 页数：11
- 文件大小：1555k
- 原文格式：D
摘要
为了充分发挥叶丝加料的技术优势,提高叶丝加料的应用效果,分析测试了叶丝加料不同加工参数对加料效果的影响。结果表明:①烟片增温补偿蒸汽开度为10%时,切丝综合质量较好;②与切丝后叶丝不筛分相比,经孔径1 mm振筛筛分后,加料机筒壁粘附量明显减少,干燥后叶丝碎丝率较低,加料均匀性较好;③随着加料前HT蒸汽压力、叶丝含水率(在16%~22%的范围内)、加料机排潮风机频率、补偿蒸汽开度的增大,加料的均匀系数和料液有效利用率呈先升高后降低的趋势;④随着加料前HT蒸汽压力的增大叶丝加料机筒壁物料粘附量呈上升趋势,压力越大,粘附物越多。
To improve the effects of cut strip casing, the influences of technical parameters on casing effects were tested and analyzed. The results showed that: 1)The comprehensive quality of strip cutting was better at the compensation steam valve opening of 10%. 2)Via screening by a vibration sieve with 1 mm mesh after strip cutting, the cut strips adhering to casing cylinder wall were obviously reduced, the percentage of broken strands in dried cut strips was lower and the uniformity of casing was better. 3) The coefficient of casing uniformity and the effective utilization rate of casing increased first and then decreased with the increase of HT steam pressure before casing, the moisture content(within a range of 16%-22%) in cut strips, the exhaust fan motor frequency and compensation steam valve opening. 4) The cut strips adhering to casing cylinder wall increased with the rise of HT steam pressure before casing.
To improve the effects of cut strip casing, the influences of technical parameters on casing effects were tested and analyzed. The results showed that: 1)The comprehensive quality of strip cutting was better at the compensation steam valve opening of 10%. 2)Via screening by a vibration sieve with 1 mm mesh after strip cutting, the cut strips adhering to casing cylinder wall were obviously reduced, the percentage of broken strands in dried cut strips was lower and the uniformity of casing was better. 3) The coefficient of casing uniformity and the effective utilization rate of casing increased first and then decreased with the increase of HT steam pressure before casing, the moisture content(within a range of 16%-22%) in cut strips, the exhaust fan motor frequency and compensation steam valve opening. 4) The cut strips adhering to casing cylinder wall increased with the rise of HT steam pressure before casing.
引文
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[2]国家烟草专卖局.卷烟工艺规范[M].北京:中央文献出版社,2003.State Tobacco Monopoly Administration.Specification for cigarette manufacturing technology[M].Beijing:Central Party Literature Press,2003.
[3]毛多斌,董伟.加香加料是产品品类构建的核心技术[J].广西轻工业,2011,27(11):17–18,71.MAO Duobin,DONG Wei.Flavor feeding is the core technology of product category[J].Guangxi Journal of Light Industry,2011,27(11):17-18,71.
[4]岳先领,石中金,何佳满.片烟加料筛网的改进[J].烟草科技,2007(1):13–14.YUE Xianling,SHI Zhongjin,HE Jiaman.Improvement of strips screening before casing[J].Tobacco Science&Technology,2007(1):13-14.
[5]张大波,王兵,孔臻,等.不同引射介质烟片加料效果的比较[J].烟草科技,2009(3):10–12.ZHANG Dabo,WANG Bing,KONG Zhen,et al.Comparison of strips casing by steam and air jets[J].Tobacco Science&Technology,2009(3):10-12.
[6]温若愚,赵维一,曾建,等.卷烟叶丝加料工艺创新模式的探讨[J].河北农业科学,2010,14(1):68–70.WEN Ruoyu,ZHAO Weiyi,ZENG Jian,et al.Discussion on process innovation mode of cut tobacco casing[J].Journal of Hebei Agricultural Sciences,2010,14(1):68-70.
[7]郑凯,李书芳,胡安全,等.卷烟叶丝加料新工艺可行性探讨[J].硅谷,2010(23):191–192.ZHENG Kai,LI Shufang,HU Anquan,et al.Feasibility study on new process of feeding of cigarette leaves[J].Silicon Valley,2010(23):191–192.
[8]焦群山,李春光,姚光明,等.基于叶丝特性的加料机的改进[J].中国科技信息,2013(14):138–139.JIAO Qunshan,LI Chunguang,YAO Guangming,et al.Improvement of calescence machine based on the tobacco cut characteristics[J].China Science and Technology Information,2013(14):138-139.
[9]陈良元,罗登山,马铁兵,等.一种适用叶丝加料工艺的加料装置:中国,ZL200910064856.4[P].2011–09–21.CHEN Liangyuan,LUO Dengshan,MA Tiebing,et al.A feeding device for feeding process of leaves:China,CN200910064856.4[P].2009-10-07..
[10]张小利,叶鸿宇,范学忠,等.一种烟草加料工艺:中国,ZL201010188230.7[P].2013–04–10.ZHANG Xiaoli,YE Hongyu,FAN Xuezhong,et al.Tobacco feeding process:China,201010188230.7[P].2013–04–10.
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[12]周跃飞,李跃锋,谢金栋,等.一种叶片叶丝加料机导流装置:中国,201120522380.7[P].2012–09–05.ZHOU Yuefei,LI Qinghua,LI Yuefeng,et al.A guide device for a vane feeder:China,CN201120522380[P].2012-09-05.
[13]曾强,周跃飞,林志平,等.一种低品质烤烟烟叶加工处理工艺:中国,201210069390.9[P].2013–09–18.ZENG Qiang,ZHOU Yuefei,LIN Zhiping,et al.Processing technology of low quality flue-cured tobacco leaves:China,CN201210069390.9[P].2013-09-18.
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[17]吴国忠张雄杰.一种烟草叶丝加料设备的蒸汽增温装置:中国,201320065179.X[P].2013–09–04.WU Guozhong,KE Chaohui.A kind of screw in the internal of the roller of the leaves and equipment:China,CN201320066636.7[P].2013-09-04.
[18]吴国忠,柯朝晖.一种叶丝加料设备滚筒内部的耙钉:中国,201320066636.7[P].2013–09–04.WU Guozhong,KE Chaohui.A kind of screw in the internal of the roller of the leaves and equipment:China,201320066636.7[P].2013–09–04.
[19]王聪慧,张玉和,任谦,等.筒体旋转风刀自动清扫装置的研制与应用[J].烟草科技,2014(7):24–26.WANG Conghui,ZHANG Yuhe,REN Qian,et al.Development and application of automatic pneumatic cylinder cleaner[J].Tobacco Science&Technology,2014(7):24-26.
[20]王兵,姚光明,陈超英,等.叶丝加料技术与应用研究[R].2011.WANG Bing,YAO Guangming,CHEN Chaoyin,et al.Technology and application of leaf feeding technology[R].2011.
[21]许峰,叶鸿宇,张建中,等.叶丝加料效果影响研究[J].烟草科技,2014(10):5–8.XU Feng,YE Hongyu,ZHANG Jianzhong,et al.Factors influencing casing effects of cut strips[J].Tobacco Science&Technology,2014(10):5-8.
[22]YC/T 353—2010卷烟加料均匀性的测定[S].YC/T 353—2010 Cigarettes-Determination of casing uniformity[S].
[23]YC/T 178—2003烟丝整丝率、碎丝率的测定方法[S].YC/T 178—2003 Measurement of whole cut rate and broken cut rate[S].
[24]国家烟草专卖局,卷烟工艺测试与分析大纲[M].成都:四川大学出版社,2004.State Tobacco Monopoly Administration.Testing and analysis of cigarette process[M].Chengdu:Sichuan University press,2004.