XPS保温板与结构层粘结性能试验研究
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摘要
作为重要的建筑节能技术,外墙外保温系统具有减少“热桥”、增加建筑物净空等一系列优点,因此受到世界范围内高度重视。工程上采用外墙外保温技术一般都是根据工程实践经验进行操作,未有能指导施工的深入研究,主要体现在以下几方面：没有粘结强度与各种影响因素之间定量的关系式给予指导；未考虑剪切强度的影响；缺少冻融条件下粘结强度试验研究；未考虑到胶层老化的因素等。本文通过试验和理论研究,主要完成了一下工作。
(1)通过抗拉试验分析XPS保温板粘结层在轴向受拉情况下的破坏类型及应力分界点。根据大量试验数据分析抗拉粘结强度与粘结面积和粘结厚度之间的关系,并且在分析的基础上结合工程实际操作流程确定了最佳的粘结层厚度,为外墙外保温体系的工程应用提供数据支持；
(2)通过抗剪试验分析XPS保温板与结构层之间的抗剪粘结强度与粘结面积、粘结方式和粘结厚度之间的关系,提出了剪切强度的多变量拟合方法。根据试验数据,基于最小二乘法,求解出剪切强度与诸多单变量之间的定量关系,并在此基础上进行多变量关系式拟合,为外墙外保温体系保温层的粘结提供理论依据。
(3)为了研究冻融循环对保温板与结构层之间的粘结强度的影响,依据相关试验规范,对试件进行冻融次数分别为0次,10次、20次和30次冻融循环测试。试验结果反映了在不同板面尺寸的工况下冻融循环次数与抗剪粘结强度的关系,根据试验数据,基于最小二乘法,求解出剪切强度及剪切强度损失率与冻融循环次数之间的定量关系。
(4)冻融循环交替作用是导致两者粘结机理退化的主要因素,本文从化学作用和物理作用两方面分析冻融循环作用下粘结强度退化机理。化学作用主要包括基层表面范德华力作用、表面扩散结合作用；物理作用主要表现为机械摩擦力。同时提出“嵌固作用”的概念,推导出冻融循环作用下粘结作用逐步退化的数学模型。
As an important architecture energy efficiency technology, external thermal insulation system was highly valued worldwide. Because it had series of advantages such as reducing the thermal bridge and increasing the building clearance. Exterior insulation technology used in engineering generally operated according to engineering experience, which lacked the in-depth study to guide the construction. For example, there was not provided with quantitative relationship between bond strength and various factors, without considering the impact of shear strength and aging of bonding layer, lack of experimental research on bonding behavior under the condition of freezing and thawing, etc. In this paper, the major contributions were summarized as follows by experimental research and theoretical analysis.
(1) Damage type and stress demarcation point of adhesive layer of XPS insulation board were summarized under the condition of axial tension. According to a large number of experimental data, this paper analyzed the relationship between the tensile strength and bond area and bond thickness. Based on the results of analysis and integrated with operational processes in engineering, optimal bonding thickness was proposed, which provided theoretical basis for the application of XPS insulating boards bonding.
(2) This paper studied the bond behavior of XPS insulation boards and structure layer, the results showed bonding behavior varied with the bonding area, bonding method and thickness. The multivariate fitting method of shear strength was proposed. Based on experimental data, via least square method, the multivariate relationship between shear strength and these variables was proposed, which provided theoretical basis for the application of XPS insulating boards bonding.
(3) In order to study the influence of freeze-thaw cycles on adhesive strength between insulation board layer and the structure layer, rapid freeze-thaw cycle tests were carried out on specimen according to the relevant specifications. The specimens with 0,10,20, and 30 freeze-thaw cycles was tested. The test results showed the relationship between shear strength and freeze-thaw cycles under the condition of different board size. Based on experimental data, via least square method, the quantitative relationship between shear strength & shear strength loss and frequency of freeze-thaw cycles was proposed.
(4) Freeze-thaw cycles were the main factor of leading to the degradation of bonding mechanism. This paper mainly studied degradation of the bonding mechanism between XPS insulation board layer and structure layer from the angles of chemical and physical effects and proposed the conception of embedded effect. Chemical effect mainly included Van Der Waals force on surface and diffusion and binding on surface. Physical effect mainly included mechanical friction. The mathematical model of the degradation of the bonding mechanism under freeze-thaw conditions was proposed.
(1)通过抗拉试验分析XPS保温板粘结层在轴向受拉情况下的破坏类型及应力分界点。根据大量试验数据分析抗拉粘结强度与粘结面积和粘结厚度之间的关系,并且在分析的基础上结合工程实际操作流程确定了最佳的粘结层厚度,为外墙外保温体系的工程应用提供数据支持；
(2)通过抗剪试验分析XPS保温板与结构层之间的抗剪粘结强度与粘结面积、粘结方式和粘结厚度之间的关系,提出了剪切强度的多变量拟合方法。根据试验数据,基于最小二乘法,求解出剪切强度与诸多单变量之间的定量关系,并在此基础上进行多变量关系式拟合,为外墙外保温体系保温层的粘结提供理论依据。
(3)为了研究冻融循环对保温板与结构层之间的粘结强度的影响,依据相关试验规范,对试件进行冻融次数分别为0次,10次、20次和30次冻融循环测试。试验结果反映了在不同板面尺寸的工况下冻融循环次数与抗剪粘结强度的关系,根据试验数据,基于最小二乘法,求解出剪切强度及剪切强度损失率与冻融循环次数之间的定量关系。
(4)冻融循环交替作用是导致两者粘结机理退化的主要因素,本文从化学作用和物理作用两方面分析冻融循环作用下粘结强度退化机理。化学作用主要包括基层表面范德华力作用、表面扩散结合作用；物理作用主要表现为机械摩擦力。同时提出“嵌固作用”的概念,推导出冻融循环作用下粘结作用逐步退化的数学模型。
As an important architecture energy efficiency technology, external thermal insulation system was highly valued worldwide. Because it had series of advantages such as reducing the thermal bridge and increasing the building clearance. Exterior insulation technology used in engineering generally operated according to engineering experience, which lacked the in-depth study to guide the construction. For example, there was not provided with quantitative relationship between bond strength and various factors, without considering the impact of shear strength and aging of bonding layer, lack of experimental research on bonding behavior under the condition of freezing and thawing, etc. In this paper, the major contributions were summarized as follows by experimental research and theoretical analysis.
(1) Damage type and stress demarcation point of adhesive layer of XPS insulation board were summarized under the condition of axial tension. According to a large number of experimental data, this paper analyzed the relationship between the tensile strength and bond area and bond thickness. Based on the results of analysis and integrated with operational processes in engineering, optimal bonding thickness was proposed, which provided theoretical basis for the application of XPS insulating boards bonding.
(2) This paper studied the bond behavior of XPS insulation boards and structure layer, the results showed bonding behavior varied with the bonding area, bonding method and thickness. The multivariate fitting method of shear strength was proposed. Based on experimental data, via least square method, the multivariate relationship between shear strength and these variables was proposed, which provided theoretical basis for the application of XPS insulating boards bonding.
(3) In order to study the influence of freeze-thaw cycles on adhesive strength between insulation board layer and the structure layer, rapid freeze-thaw cycle tests were carried out on specimen according to the relevant specifications. The specimens with 0,10,20, and 30 freeze-thaw cycles was tested. The test results showed the relationship between shear strength and freeze-thaw cycles under the condition of different board size. Based on experimental data, via least square method, the quantitative relationship between shear strength & shear strength loss and frequency of freeze-thaw cycles was proposed.
(4) Freeze-thaw cycles were the main factor of leading to the degradation of bonding mechanism. This paper mainly studied degradation of the bonding mechanism between XPS insulation board layer and structure layer from the angles of chemical and physical effects and proposed the conception of embedded effect. Chemical effect mainly included Van Der Waals force on surface and diffusion and binding on surface. Physical effect mainly included mechanical friction. The mathematical model of the degradation of the bonding mechanism under freeze-thaw conditions was proposed.
引文
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