基于可靠性最优化的新型钻机的研究
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摘要
本文将现代设计方法中的优化技术与可靠性设计理论相结合，提出了钻机关键零件的可靠性优化设计方法。按照可靠性优化设计方法设计的产品，既能定量地回答产品在运行中的可靠性，又能使产品的功能参数获得优化解。
对ZK-150型钻机而言，需要解决的问题比较多，经综合考虑，本文仅对钻机的关键零件的可靠性优化设计问题进行研究。在研究了机械可靠性优化设计基本理论和方法之后，分别分析了V型带传动、圆弧锥齿轮、液压卡盘碟型弹簧的可靠性优化设计，对其进行针对性的研究，并通过试验对设计结果进行检验。
通过可靠性优化设计，使钻机的设计质量得到很大提高，所研制的ZK-150型钻机经性能检测和工业性试验证明：技术性能先进，机械运转可靠，为煤矿提供了又一先进设备，具有广阔的市场前景。
In this paper, the optimum technique and reliability design are connected together to bring up the method of reliability and optimization design of the gear change mechanism. According to this way, products designed that not only may educe measurable reliability of running, but also can acquire optimum result of the function parameters.
In this dissertation, typical reliability and optimization subjects of the pivotal parts of type ZK-150 drilling machine are studied systematically. After canvassing the basic theories and methods of reliability and optimization design of the transmission system, analyze the designs of the V-belt transmission, arc cone gear and disk spring separately. It is propitious to raise efficiency, improve capability, increase reliability, and decrease cost and so on .
Through the research on the reducer reliability and optimization design, the design quality of the drilling machine are improved greatly. It is proved that the type ZK-150 drilling machine capability is advanced and operation is reliable by examine and industrial test in coal mine. Another advanced equipment provided to users has wide application foreground.
对ZK-150型钻机而言，需要解决的问题比较多，经综合考虑，本文仅对钻机的关键零件的可靠性优化设计问题进行研究。在研究了机械可靠性优化设计基本理论和方法之后，分别分析了V型带传动、圆弧锥齿轮、液压卡盘碟型弹簧的可靠性优化设计，对其进行针对性的研究，并通过试验对设计结果进行检验。
通过可靠性优化设计，使钻机的设计质量得到很大提高，所研制的ZK-150型钻机经性能检测和工业性试验证明：技术性能先进，机械运转可靠，为煤矿提供了又一先进设备，具有广阔的市场前景。
In this paper, the optimum technique and reliability design are connected together to bring up the method of reliability and optimization design of the gear change mechanism. According to this way, products designed that not only may educe measurable reliability of running, but also can acquire optimum result of the function parameters.
In this dissertation, typical reliability and optimization subjects of the pivotal parts of type ZK-150 drilling machine are studied systematically. After canvassing the basic theories and methods of reliability and optimization design of the transmission system, analyze the designs of the V-belt transmission, arc cone gear and disk spring separately. It is propitious to raise efficiency, improve capability, increase reliability, and decrease cost and so on .
Through the research on the reducer reliability and optimization design, the design quality of the drilling machine are improved greatly. It is proved that the type ZK-150 drilling machine capability is advanced and operation is reliable by examine and industrial test in coal mine. Another advanced equipment provided to users has wide application foreground.
引文
[1] 苏文叔等.中国煤矿安全技术－瓦斯抽放钻机.北京：煤炭工业出版社,2001
[2] 刘铭伟.中国煤矿用井下钻机的研究与发展.矿业安全与环保，1999年增刊
[3] 张壮志.重庆分院钻机研制的现状与发展方向. 矿业安全与环保，1999年增刊
[4] 国家自然科学基金委员会.自然科学学科发展战略调研报告－机械学.北京:科学出版社,1994
[5] Dudley D W. Gear technology-past and future. Zhengzhou : Proceedings of International Conference on Gearing , 1988
[5] 李华敏.关于齿轮、链、带等学科的发展方向.机械传动，1992,16(1)
[6] Dudley D W.The Evolution of the Gear Art. Washington D.C.: AGMA,1989
[7] Winter H,Stozle K,Placzek T. Topological Tooth Modifications and Contact Patterns of Spur and Helical Gears. AGMA 73nd Annual FTM,1989
[8] 曹金榜.现代设计技术与机械产品.北京:机械工业出版社,1987
[9] 刘芳杰.齿轮传统强度设计方法面临的挑战.机械制造,1989,(1):22-25
[10 Haugen E B. Probabilistic Mechanical Design. New York: John Wiley & Sons,1980
[11] Tang D. Life prediction of contact fatigue and its application to gear rating. Paris: Proceedings of 2nd World Congress on Gears,1986
[12] 刘善维.机械零件的可靠性优化设计. 北京: 中国科学技术出版社,2000
[13] 卢玉明.机械零件的可靠性设计.北京:高等教育出版社,1989
[14] Rao S S,Tjandra M.Reliability-based design of automotive transmission systems. Reliability Engineering and System Safety,1994,46
[15] 高镇同等.疲劳强度的频率分布和疲劳强度的特征函数.机械强度,1985,7(2)
[16] 唐定国等.齿轮传动技术的现状和展望.机械工程学报,1993,29(5)
[17] 潘国平等.应力、强度服从威布尔分布的强度可靠度实用工程计算法.
机械强度,1984,6(1)
[18] Kaufman A,et al.Mathematical Models for the Study of the Reliability of Systems.New York:Academic Press,1987
[19] 莫文辉.动力箱可靠性模糊优化设计.机械科学与技术,1998,(6):31-34
[20] Davison J. The Reliability of Mechanical System.London:The Institute of
Mechanical Engineers,1988
[21] 王超等.机械可靠性工程.北京:冶金工业出版社,1992
[22] 唐定国.齿轮传动现代设计技术的进展.机械传动,1994,18(1)
[23] 黄靖远等.机械设计学.北京: 机械工业出版社,1997
[24] Henley E J,Kumamoto H.Reliability Engineering and Risk Assessment. Prentice-Hall,Inc.,1981
[25] V.Gupta,P N Murthy.An Introduction to Engineering Design ethed.New Delhi:Tata McGraw-Hill,1980
[26] 黄洪钟.机械产品质量与可靠性工程.建筑机械,1993,(10):12-15
[27] 陈建元.机械可靠性设计.北京: 机械工业出版社,1988
[28] 李开世.考虑可靠度约束的圆弧锥齿轮参数优化.机械传动,1994,18(1)
[29] Tillman F A,Hwang C L,Kuo W. Optimization of System Reliability. Marcel Dekker,Inc.1980
[30] Gleason Works. Bevel and Hypoid Gear Design Hand Book.1993
[31] Mohamed A-A,Leemis L M,Ravindran A. Optimization techniques for system reliability:a review.Reliability Engineering and System Safety,1992,35
[32] 刘惟信.机械最优化设计.北京:清华大学出版社,1997
[33] Nelxon W.Accelerated life testing-step-stress models and data analyses.IEEE Transactions on Reliability,1980,29(2)
[34] 戴树森等.可靠性试验及其统计分布.北京:国防工业出版社,1991
[35] 赵彦茹,贾汉明.圆柱齿轮减速机的可靠性优化设计.机械设计, 1996,(3):5-6
[36] Kapur KC,Lamberson LR.Reliability in Engineering Design.New York:John Wiley & Sons,1977
[37] 王西晋等.齿轮CAD技术研究.机械工程师,1999,(8):47-48
[38] 王文博.机构和机械零部件优化设计. 北京: 机械工业出版社,1988
[39] 毛明智. 圆柱齿轮减速机的概率可靠性优化设计..机械设计与制造,
1999,28(3):14-16
[40] 成大先主编.机械设计手册,第3卷.北京:化学工业出版社,1994
[41] 吴慧中等.机械设计专家系统研究与实践.北京:中国铁道出版社,1994
[42] 刘芳杰.齿轮传统设计方法面临的挑战.机械传动,1994,18(1)
[43] .煤炭科学研究总院重庆分院科学研究报告.ZK-150型钻机技术鉴定资料. 2001
[44] 王志红,王清峰等.ZK-150型钻机的研制.矿业安全与环保,2001,28(4)
[2] 刘铭伟.中国煤矿用井下钻机的研究与发展.矿业安全与环保，1999年增刊
[3] 张壮志.重庆分院钻机研制的现状与发展方向. 矿业安全与环保，1999年增刊
[4] 国家自然科学基金委员会.自然科学学科发展战略调研报告－机械学.北京:科学出版社,1994
[5] Dudley D W. Gear technology-past and future. Zhengzhou : Proceedings of International Conference on Gearing , 1988
[5] 李华敏.关于齿轮、链、带等学科的发展方向.机械传动，1992,16(1)
[6] Dudley D W.The Evolution of the Gear Art. Washington D.C.: AGMA,1989
[7] Winter H,Stozle K,Placzek T. Topological Tooth Modifications and Contact Patterns of Spur and Helical Gears. AGMA 73nd Annual FTM,1989
[8] 曹金榜.现代设计技术与机械产品.北京:机械工业出版社,1987
[9] 刘芳杰.齿轮传统强度设计方法面临的挑战.机械制造,1989,(1):22-25
[10 Haugen E B. Probabilistic Mechanical Design. New York: John Wiley & Sons,1980
[11] Tang D. Life prediction of contact fatigue and its application to gear rating. Paris: Proceedings of 2nd World Congress on Gears,1986
[12] 刘善维.机械零件的可靠性优化设计. 北京: 中国科学技术出版社,2000
[13] 卢玉明.机械零件的可靠性设计.北京:高等教育出版社,1989
[14] Rao S S,Tjandra M.Reliability-based design of automotive transmission systems. Reliability Engineering and System Safety,1994,46
[15] 高镇同等.疲劳强度的频率分布和疲劳强度的特征函数.机械强度,1985,7(2)
[16] 唐定国等.齿轮传动技术的现状和展望.机械工程学报,1993,29(5)
[17] 潘国平等.应力、强度服从威布尔分布的强度可靠度实用工程计算法.
机械强度,1984,6(1)
[18] Kaufman A,et al.Mathematical Models for the Study of the Reliability of Systems.New York:Academic Press,1987
[19] 莫文辉.动力箱可靠性模糊优化设计.机械科学与技术,1998,(6):31-34
[20] Davison J. The Reliability of Mechanical System.London:The Institute of
Mechanical Engineers,1988
[21] 王超等.机械可靠性工程.北京:冶金工业出版社,1992
[22] 唐定国.齿轮传动现代设计技术的进展.机械传动,1994,18(1)
[23] 黄靖远等.机械设计学.北京: 机械工业出版社,1997
[24] Henley E J,Kumamoto H.Reliability Engineering and Risk Assessment. Prentice-Hall,Inc.,1981
[25] V.Gupta,P N Murthy.An Introduction to Engineering Design ethed.New Delhi:Tata McGraw-Hill,1980
[26] 黄洪钟.机械产品质量与可靠性工程.建筑机械,1993,(10):12-15
[27] 陈建元.机械可靠性设计.北京: 机械工业出版社,1988
[28] 李开世.考虑可靠度约束的圆弧锥齿轮参数优化.机械传动,1994,18(1)
[29] Tillman F A,Hwang C L,Kuo W. Optimization of System Reliability. Marcel Dekker,Inc.1980
[30] Gleason Works. Bevel and Hypoid Gear Design Hand Book.1993
[31] Mohamed A-A,Leemis L M,Ravindran A. Optimization techniques for system reliability:a review.Reliability Engineering and System Safety,1992,35
[32] 刘惟信.机械最优化设计.北京:清华大学出版社,1997
[33] Nelxon W.Accelerated life testing-step-stress models and data analyses.IEEE Transactions on Reliability,1980,29(2)
[34] 戴树森等.可靠性试验及其统计分布.北京:国防工业出版社,1991
[35] 赵彦茹,贾汉明.圆柱齿轮减速机的可靠性优化设计.机械设计, 1996,(3):5-6
[36] Kapur KC,Lamberson LR.Reliability in Engineering Design.New York:John Wiley & Sons,1977
[37] 王西晋等.齿轮CAD技术研究.机械工程师,1999,(8):47-48
[38] 王文博.机构和机械零部件优化设计. 北京: 机械工业出版社,1988
[39] 毛明智. 圆柱齿轮减速机的概率可靠性优化设计..机械设计与制造,
1999,28(3):14-16
[40] 成大先主编.机械设计手册,第3卷.北京:化学工业出版社,1994
[41] 吴慧中等.机械设计专家系统研究与实践.北京:中国铁道出版社,1994
[42] 刘芳杰.齿轮传统设计方法面临的挑战.机械传动,1994,18(1)
[43] .煤炭科学研究总院重庆分院科学研究报告.ZK-150型钻机技术鉴定资料. 2001
[44] 王志红,王清峰等.ZK-150型钻机的研制.矿业安全与环保,2001,28(4)