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牛粪基过磷酸钙制备的研究和工艺开发
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摘要
随着我国人民生活水平的提高,畜牧业规模越来越大,使得产生的禽畜排泄物堆积问题越来越严重。2009年,全国畜禽粪便年排放量超过40亿吨,日产粪便量达到1123万吨,是工业产生有机污染物量的4.1倍。其对土壤、水资源和空气造成严重污染,对禽畜粪便的污染防治和利用已成为迫在眉睫的任务。
     而一方面禽畜粪便是一种很好的有机肥料来源,除富含大量有机质和氮磷钾及其它微量元素等植物必需的营养物质外,还含有各种生物酶和微生物。其制成肥料后,能起到化肥不可替代的作用,有利于提高土壤的有机质和肥力,改良土壤结构,改善土壤理化环境和微生物环境。另一方面磷肥使用我国磷肥当季利用率偏低,仅为10~25%,所施用的大部分磷肥被吸持在土壤中,提高磷肥利用效率一直是相关领域研究的热点。将磷肥与有机肥相结合形成有机磷肥,可充分发挥两者间的协同效应。
     本课题以牛粪为畜禽固废源、过磷酸钙为磷肥源,通过稀酸矿粉法制备含有机质的过磷酸钙,为增强畜禽固废的资源利用和提高磷肥利用效率提供理论基础和实验支撑。主要研究内容如下:
     (1)对过磷酸钙制备工艺条件的对照研究,通过单因素和正交实验得出优惠工艺条件为:硫酸用量为理论计算值、搅拌强度500 r/min、搅拌时间15 min、硫酸浓度65%,该条件下鲜肥转化率为84.2%。
     (2)对硫酸、磷酸对牛粪酸解进行研究,测定有机质含量变化。不同浓度的硫酸、磷酸对牛粪有机质的影响无显著性差异,硫酸的强氧化性导致其处理后的牛粪有机质含量均低于磷酸的处理,硫酸作用后样品颜色变黑,磷酸作用后颜色仍为黄色。中低浓度硫酸对牛粪作用后,其养分含量也有相应变化变化,酸解对粗蛋白、粗灰分、钙含量影响很小,随着硫酸浓度增大,样品中粗纤维会有一定程度变化,磷含量有增长至稳定趋势,粗脂肪含量数值严重偏大,说明其已经被酸作用炭化。
     (3)对矿粉与牛粪混合和分步与硫酸反应进行研究可知,牛粪和矿粉分步加入效果明显好于混合加入,磷转化率更高,游离酸含量更低。
     (4)对含有机质过磷酸钙制备工艺的研究,通过正交实验得出优惠工艺条件:牛粪细度0.355 mm、牛粪用量10 g、硫酸用量110%、牛粪加入时间为矿粉加入后,此时鲜肥转化率为83.9%。通过直观分析各因素的极差可以看出,影响鲜肥转化率的因素大小依次为牛粪加入时间、牛粪细度、硫酸用量、牛粪用量。
The expansion of animal husbandry makes accumulation of animal manure issues more and more serious because of China's rapid economic development. Livestock produced manure more than 4 billion tons in 2009. Manure reached 11.23 million tons every day was 4.1 times of industrial organic pollutants. The manure caused serious pollution of the soil, water and air. Pollution prevention and use of manure have become an urgent task.
     The one hand, livestock manure is a good source of organic fertilizer, It contains a lot of organic matter, NPK and other trace elements which is essential plant nutrients, and also contains a variety of enzymes and microorganisms. It can play an irreplaceable role by making of fertilizers, it helps to improve soil organic matter and soil fertility, soil structure, improves soil physical and chemical environment and microbial environment. On the other hand, improve fertilizer use efficiency has been a hot research in related fields because of most of the phosphorus retention in soil. Phosphate utilization of quarter was only 10-25%. Data indicate that organic fertilizer has a significant effect on the activation of soil phosphorus, migration, and increased P use efficiency. The combination of phosphate fertilizer and organic manure can take advantage of synergies between fertilizer and organic manure. Superphosphate containing organic matter was prepared based on the diluted acid technology. It was animal dung as a source of solid waste and superphosphate as phosphate source in this paper. The purpose of this article provided a theoretical basis and experimental support to enhance the use of animal solid waste and improve fertilizer use efficiency.
     (1) Single factor experiment and Orthogonal experiments were conducted to find out optimum conditions of preparation of SSP. Results showed the optimum conditions were the addition of sulfuric acid at theoretical dosage,stirring intensity at 500 r/min, reaction duration for 15 min, and sulfuric acid concentration at 65%. The conversion in the fresh single superphosphate was 84.2%in the optimal treatment.
     (2) Fertilizer and nutrient changes were measured by experiment when cow dung was acid hydrolysis by sulfuric acid, phosphoric acid. Results showed the concentration of sulfuric acid and phosphoric acid was no significant effect on organic matter of cow dung. Organic matter content of cow dung by Sulfuric acid solution was lower than by phosphoric acid solution because of strong oxidizing of sulfuric acid.Determine the nutrient content of changes, acid solution crude protein, crude ash and calcium content, with little impact sulphuric acid concentration increases, samples of crude fibre could have certain degree reducing, phosphorus had grown to stable trend, crude fat content numerical severe eccentric explain its had been carbonized acids.
     (3) Cow dung and slag added step by step was better than cow dung added mixed with slag. This was because it would had a higher conversion rate of phosphorus and a lower free acid content.
     (4) Orthogonal experiments were conducted to find out the optimum conditions of preparation of organic manure SSP. Results showed the optimum conditions were cow dung fineness below 0.355 mm, the amount of cow dung at 10 grams, the addition of sulfuric acid at 110%of theoretical dosage, and adding slag first. The conversion in the fresh single superphosphate was 83.9%in the optimal treatment. Fresh manure conversion factors could be seen by direct analysis of the range of each factor. Decreasing order was added cow dung, cow dung fineness, the amount of sulfuric acid, the amount of cow dung.
引文
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