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设备运行阶段风险管理研究
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摘要
设备运行阶段风险管理是设备管理的重要组成部分,也是当前设备管理的研究热点。本文以工业企业的运行阶段的生产设备为研究对象,主要研究了设备运行阶段风险管理体系的构建以及体系中涉及的风险分析、风险评价和风险控制等的策略方法。取得的研究成果对企业设备风险管理工作有重要的理论意义和应用价值。
     危险源的识别是整个设备风险管理的首要问题,设备风险管理的实质是对危险源的管理。本文从管理角度出发,将危险源分为三类,即物质性危险源、管理性危险源和控制性危险源。对这三种危险源的深入分析可以使企业掌握危险源的具体位置和作用机理,有助于设备管理部门发现设备事故发生的根本原因并提出相应改进措施。
     本文针对传统故障树方法的缺点,采用模糊故障树方法进行风险估计,使用参照函数为正态型的L-R模糊数来描述设备故障树中各事件发生的概率,根据模糊数的运算法则和模糊算子AND和OR的计算方法,推导出顶事件发生的模糊概率及其隶属函数分布,并用了一种行星轮传动系统作为案例,验证该传动系统的安全性,并为提高系统可靠性,提供了结构改进设计的理论依据。
     本文从提高设备运行阶段的风险评价精确性的角度入手,构建了一种普适性较强的客观性较强的设备风险评价方法,使用故障树方法确定运行阶段的设备故障概率,将设备故障后果按照事故损失的不同类型转化为经济指标进行度量,能够获得精确的风险水平值。这种评价方法不仅能够实现设备风险状况的评价还能结合设备风险后评价做出风险控制措施效果的精确评价。最后用案例验证了该评价方法的可行性。
     本文针对运行阶段的设备特点,在对现有风险控制理论分析的基础上,提出了基于设备风险防御的设备风险控制理论,并构建了设备风险防御体系,明确了相应的技术方法和风险控制流程,最后用案例论证了该理论可以帮助企业有效管理三类危险源中的危险因素。
Risk management within operation phrase is one of the important issues for plant management which has received great attention. In this dissertation, plants of the industry within operation phrase are the study objects, and two main subjects are researched that include how to build risk management system within operation phrase and the strategy methods of risk analysis, risk assessment and risk control etc. Productions of the research are useful for practice as well as for theory to plant risk management of industry.
     Dangerous source identify is the initial issue. Deep down, plant risk management can be regard as management to dangerous source. In view of management, this dissertation divides dangerous source into three species, viz. physical dangerous source, managing dangerous source and manipulative dangerous source. Deep study of above sources can help to find where and how the dangerous sources work, which is the fundamental reason for plant failure, and then achieve related improved measures.
     Relative to the defect of traditional fault tree,method of fuzzy fault tree for risk assessment is employed in this dissertation. L-R fuzzy data of normal distribution is employed to describe the probability of all the failure in fault tree. Fuzzy probability and its subject function of top failure is obtained by algorithm of fuzzy data and arithmetic operators-AND and OR. Finally analysis of planetary gear translation system, as one example, is used to prove security of the system, which is the base of theory to improve reliability and optimize design.
     Based on the precision of risk assessment within plant operation phrase, the dissertation carries out a suitable and objective assessment model, viz. fault tree is employed to achieve failure probability during operation phrase, and then translate the results to economic index according to the types of the failures, and thus, we can obtain the precise value of risk. This method of risk assessment not only assesses the plant risk level but also assesses the effect of related control measure. Finally its feasibility is proved by one example.
     To the plant trait of operation phrase, the dissertation puts forward plant risk prevention theory based on risk shield technology on the base of analysis of passing risk control theory. Plant risk prevention system is carried out, and related method along with flow procedure is confirmed. Finally one example is employed to prove
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