南洋材实木防火门生产技术研究
摘要
门是建筑物的重要组成部分，在人们的生活中具有非常重要的地位。实木防火门是整个门业生产中的一个重要组成部分，它的产量在门业生产中占有相当的比例，因其具有防火阻燃的效能，在保护人们生命财产过程中担负重要作用。
木质防火门根据耐火极限的不同以及不同的国家标准，分为不同的结构型式和等级并以不同的工艺生产。以南洋材制作的实木防火门在珠江三角洲地区被广泛使用，对南洋材实木防火门生产技术的研究有较高的实用价值。
本文从分析实木防火门的结构、南洋材的特性入手，较系统的研究了实木防火门生产中木材干燥、门面尺寸精度保证、防火处理、表面涂饰处理等几个关键工序所存在的问题。通过百度法研究南洋材的干燥特性，结合木材含水率在线测量技术，总结出实用可行的干燥基准：通过防火门测试报告分析，确定了保证完整性及隔热性所需具备的基本结构特点；分析各种木器漆的自有特性及施工要求，结合本课题产品的特点，确定使用辊喷联合工艺等。本研究论文明确给出了解决问题的基本方案，制订出了完整的工艺流程，并根据实际情况选配了设备。实践证明，新的工艺流程及配套设备投入生产运行后，取得了较好的效益，降低了生产成本，提高了生产效率和产品质量，提升了企业的竞争力。
The door as an important part of building, play a very significant role in people life. In entire door industry, the solid wood fire-rated door is a important section, and its production occupy a significant proportion. It also take on a important effect in protecting people life, because its efficiency of fireproofing.
Basing on different fireproof limit and standard in different countries, the wood fire-rated door is categorized by different configuration and grade, and produced by different techniques. The solid wood fire-rated door, which made by South sea timber, was used widely in Zhu-jiang delta area. So, it has better applied value to research the solid wood fire-rated door made by South sea timber.
This article, beginning with the structure of solid wood fire-rated door and the character of South sea timber, systemically analyzes some questions consist in several pivotal working procedure (such as wood dryness.. precision guarantee of door size, fireproofing disposal, surface ornament disposal, and so on) in production of solid wood fire-rated door. In this paper we researched dryness character of South sea timber by Bai-du method and summarized feasible dryness norm combining inline measure technology of wood containing water ratio, and we also confirmed structure characters to satisfy integrality and heat insulation by analyzing test report of fire-rated door, at the same time, we decided to use roller-spray associated techniques by analyzing own character and construction request of each carpentry lacquer and combining production character of this task. This thesis given definitely basic project for solving problem and integrated techniques flow, at the same time, we selected equipments according as
actual instance. After new techniques flow and configure equipments were put into producing, it has gained better benefit, not only could reduce production cost and improve production efficiency and manufacture quality, but also could upgrade competitive strength of enterprises.
木质防火门根据耐火极限的不同以及不同的国家标准，分为不同的结构型式和等级并以不同的工艺生产。以南洋材制作的实木防火门在珠江三角洲地区被广泛使用，对南洋材实木防火门生产技术的研究有较高的实用价值。
本文从分析实木防火门的结构、南洋材的特性入手，较系统的研究了实木防火门生产中木材干燥、门面尺寸精度保证、防火处理、表面涂饰处理等几个关键工序所存在的问题。通过百度法研究南洋材的干燥特性，结合木材含水率在线测量技术，总结出实用可行的干燥基准：通过防火门测试报告分析，确定了保证完整性及隔热性所需具备的基本结构特点；分析各种木器漆的自有特性及施工要求，结合本课题产品的特点，确定使用辊喷联合工艺等。本研究论文明确给出了解决问题的基本方案，制订出了完整的工艺流程，并根据实际情况选配了设备。实践证明，新的工艺流程及配套设备投入生产运行后，取得了较好的效益，降低了生产成本，提高了生产效率和产品质量，提升了企业的竞争力。
The door as an important part of building, play a very significant role in people life. In entire door industry, the solid wood fire-rated door is a important section, and its production occupy a significant proportion. It also take on a important effect in protecting people life, because its efficiency of fireproofing.
Basing on different fireproof limit and standard in different countries, the wood fire-rated door is categorized by different configuration and grade, and produced by different techniques. The solid wood fire-rated door, which made by South sea timber, was used widely in Zhu-jiang delta area. So, it has better applied value to research the solid wood fire-rated door made by South sea timber.
This article, beginning with the structure of solid wood fire-rated door and the character of South sea timber, systemically analyzes some questions consist in several pivotal working procedure (such as wood dryness.. precision guarantee of door size, fireproofing disposal, surface ornament disposal, and so on) in production of solid wood fire-rated door. In this paper we researched dryness character of South sea timber by Bai-du method and summarized feasible dryness norm combining inline measure technology of wood containing water ratio, and we also confirmed structure characters to satisfy integrality and heat insulation by analyzing test report of fire-rated door, at the same time, we decided to use roller-spray associated techniques by analyzing own character and construction request of each carpentry lacquer and combining production character of this task. This thesis given definitely basic project for solving problem and integrated techniques flow, at the same time, we selected equipments according as
actual instance. After new techniques flow and configure equipments were put into producing, it has gained better benefit, not only could reduce production cost and improve production efficiency and manufacture quality, but also could upgrade competitive strength of enterprises.
引文
[1]朱攻贤主编．木材干燥．北京：中国林业出版社，1992
[2]尹思慈主编．木材学．北京：中国林业出版社，1996
[3]邓背阶．涂饰技术．长沙：湖南科学技术出版社，1998
[4]华玉均．实用油漆涂饰技术．上海：上海科学技术出版社，1997
[5][法]P．若利 F．莫尔-谢瓦利埃．木材干燥理论、实践和经济．北京：中国林业出版社，1985
[6][德]本诺．梅列希．从科隆国际家具展看门的发展趋势．国际木材加工技术，2001：86～88
[7][德]Wolfgang．木材工业中水基漆的发展趋势．国际木材加工技术，1999：40～45
[8]郑炳丰．工艺门的生产及其胶合技术．亚洲板材与家具，2001，(6)：20～24
[9]王晶 张广仁UV涂饰系统近年在日本的应用．8～16
[10]刘雨兵．对数放大器测量木材含水率．广州：中国林产学会木材工业分会论文集(14)，1997
[11]姚小桂．木材干燥环境下的湿度测量．广州：中国林产学会木材工业分会论文集(14)，1997
[12]刘鹏等．东南亚热带木材．北京：中国林业出版社，1993
[13]周正等．世界主要用材树种概论．北京：中国林业出版社，1997
[14]杨家驹等．世界商品木材拉汉莫名称．北京：中国林业出版社，2000
[15]许美琪．干燥过程中含水率在线测定技术进展．第八次全国木材干燥学术讨论论文集，2001
[16]Ali Vahlhaus．紫外线固化粉末涂料：新的突破．亚洲木工业，2003，(Oct-Dec)：26～35
[17]Eugene Wengert．含水率-解决木材问题的关键．亚洲木工业，2003，(Oct-Dec)：38～41
[18]陈宝德主编．木材加工工艺学．哈尔滨：东北林业大学出版社，1998．
[19]沈裕新．高效热压拼板机的选择．亚洲板材与家具．2002，(11)：58～59
[20]顾百炼．中国木材干燥工业的现状与展望．南京林业大学学报，2002．总第96期
[21][日]须藤彰司著 李筱莉 邬树德泽．南洋材．北京：中国林业出版社，1989
[22]旺师孟主编．中国进口木材．学苑出版社，1991
[23]Walter Mayer．门板和门框的经济性生产．国际木材加工技术，2002：64～65
[24]李延军等．常见木材干燥方法和设备的应用．木材工业，2002(7)：23～28
[25]吕文华．木材／木质复合材料阻燃技术现状及发展趋势．木材工业，2002(11)：31～34
[26]牟华坤．WDCS-4木材干燥控制系统的性能及特点．木材工业，2002(5)：30～32
[27]沈裕新．板材拼接缝痕的原因及处理．亚洲板材与家具，2002(3)：12～93
[28]林星澎．耐刮伤涂装技术．亚洲板材与家具，2001(1)：36～37
[29]田国生．模压门的生产工艺及特点．亚洲板材与家具，2001(10)：28～30
[30]刘向飞．拼板机的类型及选择．亚洲板材与家具，2001(10)：42～43
[31]郁东占．制门新概念．亚洲板材料与家具，2002(8)：20～22
[32]朱毅．实木框门生产工艺及设备选用．林业机械与木工设备2001(1)：28～29
[33]孙友富主编．制材生产技术．北京：中国林业出版社，1999
[34]GB／T7633-87．门和卷帘的耐火试验方法．北京：国家标准出版社，1987
[35]GB14101-1993．木质防火门通用技术条件．北京：国家标准出版社，1993
[36]GB15763-1995．防火玻璃．北京：国家标准出版社，1995
[37]GB16807-1997．防火膨胀密封件．北京：国家标准出版社，1997
[38]GB／T50329-2002．木结构试验方法标准．北京：中国建筑出版社，2002
[39]GB50206-2002．木结构工程施工质量验收规范．北京：中国建筑出版社，2002
[40]门窗装饰．合肥：安徽科学技术出版社，1999
[41]何定华等．八种栎木的干燥特性．木材工业，1998．25(1)：10～11
[42]李娜等．五种福建阔叶树材的干燥特性．木材工业，1993(7)：30～33
[43]陈义仁编著．现代企业成本核算一本通．广州：广东经济出版社，2002
[44]欧育湘编著．使用阻燃技术．北京：化学工业出版社，2002
[45]James D.mamit Edward Foo Kilm-Drying Schedules of sone Sarawak Tinbers 2000
[46]Fire resistance test on a symmetrical insulated double leaf hinged timber doorset submitted Tennyson Co Ltd.(54s05451/TSM)
[47]ASSESSMENT REPORT FOR DOORSET DESCRIBED IN PSB TEST REPORT 54S05451/TSM DATED 2001-12-28
[48]Fire resistance test on an equal double leaf hinged doorset with vision panel submitted by Tennyson company Ltd.(54S05280/kkc)
[49]SESSNENT REPORT FOR DOORSET DESCRIBED IN PSB REPORT 54S05280/KKC DATED 2001-12-10
[50]IRE RESISTANCE ERST IN ACCORDANCE WITH BS476:PART 22:1987,CLAUSE 7,ON TWO SPECIMENS OF A PARTINLLY INSULATED,SINGLE, SINGLE-LEAF DOORSET
[51]Methods of testing doors Behaviour under humidity variations of door leaves placed in successive uniform climates,European Committee for Standardization
[52]BS 1186 (British Standard) Timber for and workmanship injoinery Party 1: 1991
[53]BS6566 (British Standard) Plywood Party1-5: 1985
[2]尹思慈主编．木材学．北京：中国林业出版社，1996
[3]邓背阶．涂饰技术．长沙：湖南科学技术出版社，1998
[4]华玉均．实用油漆涂饰技术．上海：上海科学技术出版社，1997
[5][法]P．若利 F．莫尔-谢瓦利埃．木材干燥理论、实践和经济．北京：中国林业出版社，1985
[6][德]本诺．梅列希．从科隆国际家具展看门的发展趋势．国际木材加工技术，2001：86～88
[7][德]Wolfgang．木材工业中水基漆的发展趋势．国际木材加工技术，1999：40～45
[8]郑炳丰．工艺门的生产及其胶合技术．亚洲板材与家具，2001，(6)：20～24
[9]王晶 张广仁UV涂饰系统近年在日本的应用．8～16
[10]刘雨兵．对数放大器测量木材含水率．广州：中国林产学会木材工业分会论文集(14)，1997
[11]姚小桂．木材干燥环境下的湿度测量．广州：中国林产学会木材工业分会论文集(14)，1997
[12]刘鹏等．东南亚热带木材．北京：中国林业出版社，1993
[13]周正等．世界主要用材树种概论．北京：中国林业出版社，1997
[14]杨家驹等．世界商品木材拉汉莫名称．北京：中国林业出版社，2000
[15]许美琪．干燥过程中含水率在线测定技术进展．第八次全国木材干燥学术讨论论文集，2001
[16]Ali Vahlhaus．紫外线固化粉末涂料：新的突破．亚洲木工业，2003，(Oct-Dec)：26～35
[17]Eugene Wengert．含水率-解决木材问题的关键．亚洲木工业，2003，(Oct-Dec)：38～41
[18]陈宝德主编．木材加工工艺学．哈尔滨：东北林业大学出版社，1998．
[19]沈裕新．高效热压拼板机的选择．亚洲板材与家具．2002，(11)：58～59
[20]顾百炼．中国木材干燥工业的现状与展望．南京林业大学学报，2002．总第96期
[21][日]须藤彰司著 李筱莉 邬树德泽．南洋材．北京：中国林业出版社，1989
[22]旺师孟主编．中国进口木材．学苑出版社，1991
[23]Walter Mayer．门板和门框的经济性生产．国际木材加工技术，2002：64～65
[24]李延军等．常见木材干燥方法和设备的应用．木材工业，2002(7)：23～28
[25]吕文华．木材／木质复合材料阻燃技术现状及发展趋势．木材工业，2002(11)：31～34
[26]牟华坤．WDCS-4木材干燥控制系统的性能及特点．木材工业，2002(5)：30～32
[27]沈裕新．板材拼接缝痕的原因及处理．亚洲板材与家具，2002(3)：12～93
[28]林星澎．耐刮伤涂装技术．亚洲板材与家具，2001(1)：36～37
[29]田国生．模压门的生产工艺及特点．亚洲板材与家具，2001(10)：28～30
[30]刘向飞．拼板机的类型及选择．亚洲板材与家具，2001(10)：42～43
[31]郁东占．制门新概念．亚洲板材料与家具，2002(8)：20～22
[32]朱毅．实木框门生产工艺及设备选用．林业机械与木工设备2001(1)：28～29
[33]孙友富主编．制材生产技术．北京：中国林业出版社，1999
[34]GB／T7633-87．门和卷帘的耐火试验方法．北京：国家标准出版社，1987
[35]GB14101-1993．木质防火门通用技术条件．北京：国家标准出版社，1993
[36]GB15763-1995．防火玻璃．北京：国家标准出版社，1995
[37]GB16807-1997．防火膨胀密封件．北京：国家标准出版社，1997
[38]GB／T50329-2002．木结构试验方法标准．北京：中国建筑出版社，2002
[39]GB50206-2002．木结构工程施工质量验收规范．北京：中国建筑出版社，2002
[40]门窗装饰．合肥：安徽科学技术出版社，1999
[41]何定华等．八种栎木的干燥特性．木材工业，1998．25(1)：10～11
[42]李娜等．五种福建阔叶树材的干燥特性．木材工业，1993(7)：30～33
[43]陈义仁编著．现代企业成本核算一本通．广州：广东经济出版社，2002
[44]欧育湘编著．使用阻燃技术．北京：化学工业出版社，2002
[45]James D.mamit Edward Foo Kilm-Drying Schedules of sone Sarawak Tinbers 2000
[46]Fire resistance test on a symmetrical insulated double leaf hinged timber doorset submitted Tennyson Co Ltd.(54s05451/TSM)
[47]ASSESSMENT REPORT FOR DOORSET DESCRIBED IN PSB TEST REPORT 54S05451/TSM DATED 2001-12-28
[48]Fire resistance test on an equal double leaf hinged doorset with vision panel submitted by Tennyson company Ltd.(54S05280/kkc)
[49]SESSNENT REPORT FOR DOORSET DESCRIBED IN PSB REPORT 54S05280/KKC DATED 2001-12-10
[50]IRE RESISTANCE ERST IN ACCORDANCE WITH BS476:PART 22:1987,CLAUSE 7,ON TWO SPECIMENS OF A PARTINLLY INSULATED,SINGLE, SINGLE-LEAF DOORSET
[51]Methods of testing doors Behaviour under humidity variations of door leaves placed in successive uniform climates,European Committee for Standardization
[52]BS 1186 (British Standard) Timber for and workmanship injoinery Party 1: 1991
[53]BS6566 (British Standard) Plywood Party1-5: 1985