基于工业以太网的煤矿矿井数据采集系统研制
摘要
随着经济社会的进步和发展、生产管理自动化水平的不断提高,特别是工业以太网的普及,我国煤矿现有的煤矿安全监测系统已经暴露出了技术上的种种局限性,原先的各种监控设备已经不能够完全满足现代化煤矿生产的需求。生产现场需要一个技术先进基于工业以太网的煤矿监控网络,对煤矿的设备、现场环境参数进行监测,形成一个能够满足现场需求、配置灵活、性能稳定,符合煤矿安全要求的煤矿信息管理系统。
本课题在教场坪能源集团项目“基于数据的控制、调度与故障诊断研究及其在煤矿信息化改造中的应用”的支持下,目标是开发出低成本、高性能、配置简便灵活,基于工业以太网的解决方案。
本文监测系统的设计严格按照现行《煤矿安全监控系统通用技术要求》的规定,经过分析比较国内外监测技术的发展趋势和特点,确立以业内成熟的分布式系统,实现方式采用“上位机+下位机”的模型。在此基础上,本文着重进行了以下的几方面工作：
研究国内外煤矿安全监测系统的发展历程,吸收国内外监测系统优点,确立“上位机+下位机”的监测系统实现模型。
以低成本、高性能、配置简便为指导思想,研制了基于工业以太网的分布式数据采集系统。阐述了数据采集系统电路设计思想、主要芯片的选型原则和系统工作原理,设计完成了数据采集系统样机。
实现了适用于网络分布式采集系统的供电技术(PoE),设计了供电端(PSE)和受电端(PD)硬件电路,阐述了设计思想和工作原理。
实现了μC/OS-II系统和ZLG IP协议栈的移植,研究了风速传感器、温度传感器、湿度传感器、甲烷传感器、显示模块、遥控模块等模块的通信协议和方式,完成了软件的代码设计,阐述了设计思想和实现方法,并绘制出程序流程图。
实验结果表明,基于工业以太网的矿井数据采集系统实现了传感器数据的实时采集,并能通过工业以太网准确、实时的将数据发送到井上工业计算机。相比传统监测系统在传输速度、系统容量和抗干扰性等方面有极大提升,系统灵活的拓扑结构和丰富的扩展接口为未来实现大规模网络化监测系统提供了可能。
正文中共使用插图53幅,表9个,参考文献30篇。
With the development of the economy, the advancement of our society, and the improvement of the automation production management, especially the growing popularity of the industrial ethernet, the existing coal mines safety monitoring system has exposed its insufficiencies in technical. The existing monitoring equipment can not satisfy the demand of modernized coal mine production now. We need to set up a technological advanced coal mine communication ethernet, for monitoring the mine's equipment and on-site environmental parameters, also information management system requires Comply with mine safety, satisfy the coal mine requirements, Flexible configuration and Stable performance.
This thesis originates from the project "Data-based control, scheduling and fault diagnosis and its application in the informational transformation of the coal mine". The purpose of this project is developing a low-cost, high performance, easy and flexible configuration solutions based on Industrial Ethernet.
The monitoring system is designed according to the "General technical requirements of coal mine safety supervision". After analysis trends and characteristics of domestic and international monitoring technology, we establish "PC+lower machine" model in our system.
The main contents of the work are listed as below.
The development of domestic and international monitoring technology is analyzed. System is established by "PC+lower machine" model which absorbing the advantages of domestic and foreign monitoring system.
A distributed data acquisition system is developed under the direction of low-cost, high performance, easy and flexible configuration.
Power module design two circuits system, one for the PSE and the other for the PD are designed by PoE technology, followed by their working ideology and principle.
Wind speed sensors, temperature sensors, humidity sensors, methane sensors, display module, remote module
Software module achieves μC/OS-II and ZLG IP system migration. It is particularly studied that system communication protocol about Wind speed sensors, temperature sensors, humidity sensors, methane sensors, display module and remote module, resulting the coding and drawing flowchart.
An experiment was held to test the coal mine data acquisition system base on industrial ethernet, which could achieve real-time sensor data acquisition and sent data to the computer through industrial Ethernet. Compared to traditional monitoring systems, our system has made significant improvement, such as transmission speed, system capacity and robustness, etc. It is possible that system has a flexible topology and rich expansion interface for future large-scale ethernet monitoring system.
In the article, there are53illustrations,9tables, and30references.
本课题在教场坪能源集团项目“基于数据的控制、调度与故障诊断研究及其在煤矿信息化改造中的应用”的支持下,目标是开发出低成本、高性能、配置简便灵活,基于工业以太网的解决方案。
本文监测系统的设计严格按照现行《煤矿安全监控系统通用技术要求》的规定,经过分析比较国内外监测技术的发展趋势和特点,确立以业内成熟的分布式系统,实现方式采用“上位机+下位机”的模型。在此基础上,本文着重进行了以下的几方面工作：
研究国内外煤矿安全监测系统的发展历程,吸收国内外监测系统优点,确立“上位机+下位机”的监测系统实现模型。
以低成本、高性能、配置简便为指导思想,研制了基于工业以太网的分布式数据采集系统。阐述了数据采集系统电路设计思想、主要芯片的选型原则和系统工作原理,设计完成了数据采集系统样机。
实现了适用于网络分布式采集系统的供电技术(PoE),设计了供电端(PSE)和受电端(PD)硬件电路,阐述了设计思想和工作原理。
实现了μC/OS-II系统和ZLG IP协议栈的移植,研究了风速传感器、温度传感器、湿度传感器、甲烷传感器、显示模块、遥控模块等模块的通信协议和方式,完成了软件的代码设计,阐述了设计思想和实现方法,并绘制出程序流程图。
实验结果表明,基于工业以太网的矿井数据采集系统实现了传感器数据的实时采集,并能通过工业以太网准确、实时的将数据发送到井上工业计算机。相比传统监测系统在传输速度、系统容量和抗干扰性等方面有极大提升,系统灵活的拓扑结构和丰富的扩展接口为未来实现大规模网络化监测系统提供了可能。
正文中共使用插图53幅,表9个,参考文献30篇。
With the development of the economy, the advancement of our society, and the improvement of the automation production management, especially the growing popularity of the industrial ethernet, the existing coal mines safety monitoring system has exposed its insufficiencies in technical. The existing monitoring equipment can not satisfy the demand of modernized coal mine production now. We need to set up a technological advanced coal mine communication ethernet, for monitoring the mine's equipment and on-site environmental parameters, also information management system requires Comply with mine safety, satisfy the coal mine requirements, Flexible configuration and Stable performance.
This thesis originates from the project "Data-based control, scheduling and fault diagnosis and its application in the informational transformation of the coal mine". The purpose of this project is developing a low-cost, high performance, easy and flexible configuration solutions based on Industrial Ethernet.
The monitoring system is designed according to the "General technical requirements of coal mine safety supervision". After analysis trends and characteristics of domestic and international monitoring technology, we establish "PC+lower machine" model in our system.
The main contents of the work are listed as below.
The development of domestic and international monitoring technology is analyzed. System is established by "PC+lower machine" model which absorbing the advantages of domestic and foreign monitoring system.
A distributed data acquisition system is developed under the direction of low-cost, high performance, easy and flexible configuration.
Power module design two circuits system, one for the PSE and the other for the PD are designed by PoE technology, followed by their working ideology and principle.
Wind speed sensors, temperature sensors, humidity sensors, methane sensors, display module, remote module
Software module achieves μC/OS-II and ZLG IP system migration. It is particularly studied that system communication protocol about Wind speed sensors, temperature sensors, humidity sensors, methane sensors, display module and remote module, resulting the coding and drawing flowchart.
An experiment was held to test the coal mine data acquisition system base on industrial ethernet, which could achieve real-time sensor data acquisition and sent data to the computer through industrial Ethernet. Compared to traditional monitoring systems, our system has made significant improvement, such as transmission speed, system capacity and robustness, etc. It is possible that system has a flexible topology and rich expansion interface for future large-scale ethernet monitoring system.
In the article, there are53illustrations,9tables, and30references.
引文
[1]霍中刚.我国煤矿安全科技现状及发展方向.煤矿安全.2008.12(39).122-126
[2]张生益.煤矿监控系统的发展概况及其关键技术.测控技术.1994.13(1)：12-15
[3]张永红.煤矿安全监测监控系统的研究.煤矿机械.2004(4).P31-32
[4]杨世兴.煤矿监测监控系统的现状与发展.安防科技.2004(5).P39-41
[5]刘淑琴.KJ66煤矿安全监测监控系统的应用.科技情报开发与经济.2004.14(8).30-310
[6]边兴田.基于Cortex-M3的煤矿监测控制系统设计[硕士学位论文].北京：北京交通大学.2009
[7]王衍生.监测监控系统在矿井瓦斯管理中的应用.北京：矿业安全与环保.2000.71-73
[8]郝迎吉,周玉清,陈佳立.一种新型煤矿安全监控系统.煤矿机电.2005(3).20-23
[9]戴胜华.嵌入式系统.北京：北京中国铁道出版社.2008.8-10
[10]田泽.嵌入式系统开发与应用教程.北京：北京航空航天大学出版社.2005.
[11]张培仁.嵌入式微处理器原理、系统设计与应用.北京：清华大学出版社.2007
[12]陈力颖.集成电路系统设计、验证与测试.2008.6.北京：科学出版社
[13]郭星歌等.工业以太网技术在矿井通信的应用.煤矿机电.2006(02).29-31
[14]周立功.深入浅出Cortex-M3(LPC1700).2009
[15]谢芳Hilbert变换在超声波旋涡式风速传感器的应用.煤矿安全.2010.90-92
[16]魏英智DS18B20在温度控制中的应用.煤矿机械.2005(3).92-94
[17]戚甫峰,韩锐.基于HS1101的语音湿度测星仪.科学时代(上半月).2010(1).51-52
[18]常君,李延.湿度传感器HS1001在智能家居控制系统中的应用.电子测试.2008(2).77-79
[19]孙继平.煤矿安全生产综合监控.北京：中国矿业大学大学出版社
[20]胡磊.以太网供电技术研究[硕士学位论文].杭州：浙江大学.2007
[21]朱勇发,王平.以太网供电技术标准综述.单片机与嵌入式系统应用.2005(3).13-15
[22]郭加明.以太网在线供电系统—受电设备设计[硕士学位论文].南京：南京理工大学.2008
[23]邵贝贝.嵌入式实时操作系统uC/OS-II(第二版).北京：北京航空航天大学出版社.2006
[24]周慈航,吴光文.基于嵌入式实时操作系统的程序设计技术.北京：北京航空航天大学出版社.2006
[25]刘广路,郝红旗uC/OS-II在ARM上的移植.电脑知识与技术(学术交流).2007(5)：1316-1317
[26]蒋玉华KGF1型矿用超声波风速风量传感器.煤矿自动化.1996(2).29-31
[27]董敏诗,杜文军.CW-1型超声波涡街风速传感器抗干扰及稳定性的研究.矿业安全与环保.2004(4).21-22
[28]周月霞,孙传友.DS18B20硬件连接及软件编程.传感器世界.2001(12).25-27
[29]李洪涛,秦红波,李铁鹰.KG3019甲烷传感器的远程实时监控.山东煤矿科技.2008(1).77-78
[30]徐群丽.基于嵌入式以太网的数据采集系统的研究[硕十学位论文].武汉：武汉理工大学.2007
[2]张生益.煤矿监控系统的发展概况及其关键技术.测控技术.1994.13(1)：12-15
[3]张永红.煤矿安全监测监控系统的研究.煤矿机械.2004(4).P31-32
[4]杨世兴.煤矿监测监控系统的现状与发展.安防科技.2004(5).P39-41
[5]刘淑琴.KJ66煤矿安全监测监控系统的应用.科技情报开发与经济.2004.14(8).30-310
[6]边兴田.基于Cortex-M3的煤矿监测控制系统设计[硕士学位论文].北京：北京交通大学.2009
[7]王衍生.监测监控系统在矿井瓦斯管理中的应用.北京：矿业安全与环保.2000.71-73
[8]郝迎吉,周玉清,陈佳立.一种新型煤矿安全监控系统.煤矿机电.2005(3).20-23
[9]戴胜华.嵌入式系统.北京：北京中国铁道出版社.2008.8-10
[10]田泽.嵌入式系统开发与应用教程.北京：北京航空航天大学出版社.2005.
[11]张培仁.嵌入式微处理器原理、系统设计与应用.北京：清华大学出版社.2007
[12]陈力颖.集成电路系统设计、验证与测试.2008.6.北京：科学出版社
[13]郭星歌等.工业以太网技术在矿井通信的应用.煤矿机电.2006(02).29-31
[14]周立功.深入浅出Cortex-M3(LPC1700).2009
[15]谢芳Hilbert变换在超声波旋涡式风速传感器的应用.煤矿安全.2010.90-92
[16]魏英智DS18B20在温度控制中的应用.煤矿机械.2005(3).92-94
[17]戚甫峰,韩锐.基于HS1101的语音湿度测星仪.科学时代(上半月).2010(1).51-52
[18]常君,李延.湿度传感器HS1001在智能家居控制系统中的应用.电子测试.2008(2).77-79
[19]孙继平.煤矿安全生产综合监控.北京：中国矿业大学大学出版社
[20]胡磊.以太网供电技术研究[硕士学位论文].杭州：浙江大学.2007
[21]朱勇发,王平.以太网供电技术标准综述.单片机与嵌入式系统应用.2005(3).13-15
[22]郭加明.以太网在线供电系统—受电设备设计[硕士学位论文].南京：南京理工大学.2008
[23]邵贝贝.嵌入式实时操作系统uC/OS-II(第二版).北京：北京航空航天大学出版社.2006
[24]周慈航,吴光文.基于嵌入式实时操作系统的程序设计技术.北京：北京航空航天大学出版社.2006
[25]刘广路,郝红旗uC/OS-II在ARM上的移植.电脑知识与技术(学术交流).2007(5)：1316-1317
[26]蒋玉华KGF1型矿用超声波风速风量传感器.煤矿自动化.1996(2).29-31
[27]董敏诗,杜文军.CW-1型超声波涡街风速传感器抗干扰及稳定性的研究.矿业安全与环保.2004(4).21-22
[28]周月霞,孙传友.DS18B20硬件连接及软件编程.传感器世界.2001(12).25-27
[29]李洪涛,秦红波,李铁鹰.KG3019甲烷传感器的远程实时监控.山东煤矿科技.2008(1).77-78
[30]徐群丽.基于嵌入式以太网的数据采集系统的研究[硕十学位论文].武汉：武汉理工大学.2007