WC硬质合金顶锤的理论研究与设计
摘要
以有限元法作为结构分析手段,建立了高压碳化钨顶砧(顶锤)的有限元力学模型。在六面顶顶锤工作的超高压条件下,完成了六面顶顶锤几何参数的模拟分析及优化设计,为金刚石六面顶压机关键零部件——碳化钨顶锤的设计与分析提供了一套较为完整的解决方案。
1.以碳化钨顶锤小斜边末尾处节点所在位置为参考点确立了碳化钨顶锤的破裂判据。分析结果表明碳化钨顶锤的传压效率伴随着斜边宽度的增加以及斜边角度的减小而降低;加热顶锤的热剪切应力值较非加热锤的热剪切应力值高出18%,在理论上解释了加热顶锤使用寿命比非加热顶锤使用寿命低的实验事实。
2.基于贾晓鹏教授的“双斜边碳化钨顶锤”的设计构想,以有限元法和金刚石高压合成实验为手段进行了设计构想的理论研究与实验验证,成功设计出一系列新型贾氏双斜边碳化钨顶锤。贾氏双斜边碳化钨顶锤能够提高碳化钨顶锤的传压效率,降低超硬材料合成所需的油压值。贾氏双斜边碳化钨顶锤能够在低油压值时成功合成出高品级工业金刚石和优质宝石级金刚石。
3.基于贾晓鹏教授的“复合式顶锤”的设计构想,以多层压力容器设计理论为基础,运用有限元法对大腔体六面顶压机配套顶锤进行优化分析,设计出一系列新型贾氏碳化钨复合顶锤。在不降低高压腔体密封性和顶锤性能的前提下,贾氏碳化钨复合顶锤的碳化钨锤头重量较原有碳化钨顶锤大幅度缩小,但其抗冲击能力却得到加强;贾氏碳化钨复合顶锤能够成功合成出高品级工业金刚石和优质宝石级金刚石。
4.优化设计出几种新型功能碳化钨顶锤,分析结果表明新型圆角碳化钨顶锤,能够降低应力集中效应,相同使用条件下,圆角顶锤使用寿命能够较传统顶锤大幅提高。6-2式一体“四棱锥”形碳化钨顶锤,在不改变铰链式六面顶压机液压系统的前提下,其可获得的极限腔体压力可达到9.56 GPa,将极限腔体压力较传统顶锤升高44.2 %。为了增大六面顶压机合成腔体而设计的异形碳化钨顶锤能够获得5-6 GPa的腔体压力,可以提供优质工业金刚石、立方氮化硼等超硬材料所需的合成条件。
We have developed a modeling of effective design of WC anvil by finite element method (FEM). The criterion for crack of WC anvil used in cubic high pressure apparatus (CHPA) has been founded successfully. According to the von Mises criterion, some new type WC anvil have been developed, for example, double-beveled anvil, hybrid-anvil, double-beveled hybrid-anvil, radius anvil, 6-2 type WC anvil and rectangular WC anvil.
The criterion for crack of WC anvil used in CHPA has been founded successfully. The simulation results indicated that the criterion for crack of WC anvil should make the reference point at the end of bevel edge and the optimum value of the angle and length of the bevel edge should be 13 mm and 41.5 degree. Further more, we performed finite element simulations of high pressure experiment in CHPA to determine the temperature and the stress in WC anvil.
A new double-beveled anvil for the synthesis of high-quality diamonds has been described. Our results indicate that the pressure generation of a double-beveled anvil is more efficient than that of a single-beveled anvil. Furthermore, double-beveled anvil can maintain the pressurized seal stability of the sample chamber, which is often sacrificed with improve the pressure of sample cell.
A hybrid-anvil and double-beveled hybrid-anvil used in CHPA are developed, which can save weight compared to the traditional anvil. The ultimate attainable cell pressure of a double-beveled hybrid-anvil is about 7.0 GPa, which is more efficient than that of a single-beveled anvil. We note from high pressure experiments that the rate of failure crack decreases and the cost of anvil save after the modification of the anvil.
We have developed and analyzed some new functional WC anvil. Our results indicate that the stress concentration of radius anvil can be decreased sharply compared to the traditional anvil. In order to increase the ultimate attainable cell pressure, a 6-2 type WC anvil has been developed. Our results indicate that the ultimate attainable cell pressure of 6-2 type WC anvil is about 9.56 GPa. A new type rectangular WC anvil have been developed too, whose aim is to use for increase the volume of high-pressure cell and synthetic higher quality diamond than traditional anvil. The rectangular WC anvil can increase the volume of cell about 18.9 % compared to the traditional anvil.
1.以碳化钨顶锤小斜边末尾处节点所在位置为参考点确立了碳化钨顶锤的破裂判据。分析结果表明碳化钨顶锤的传压效率伴随着斜边宽度的增加以及斜边角度的减小而降低;加热顶锤的热剪切应力值较非加热锤的热剪切应力值高出18%,在理论上解释了加热顶锤使用寿命比非加热顶锤使用寿命低的实验事实。
2.基于贾晓鹏教授的“双斜边碳化钨顶锤”的设计构想,以有限元法和金刚石高压合成实验为手段进行了设计构想的理论研究与实验验证,成功设计出一系列新型贾氏双斜边碳化钨顶锤。贾氏双斜边碳化钨顶锤能够提高碳化钨顶锤的传压效率,降低超硬材料合成所需的油压值。贾氏双斜边碳化钨顶锤能够在低油压值时成功合成出高品级工业金刚石和优质宝石级金刚石。
3.基于贾晓鹏教授的“复合式顶锤”的设计构想,以多层压力容器设计理论为基础,运用有限元法对大腔体六面顶压机配套顶锤进行优化分析,设计出一系列新型贾氏碳化钨复合顶锤。在不降低高压腔体密封性和顶锤性能的前提下,贾氏碳化钨复合顶锤的碳化钨锤头重量较原有碳化钨顶锤大幅度缩小,但其抗冲击能力却得到加强;贾氏碳化钨复合顶锤能够成功合成出高品级工业金刚石和优质宝石级金刚石。
4.优化设计出几种新型功能碳化钨顶锤,分析结果表明新型圆角碳化钨顶锤,能够降低应力集中效应,相同使用条件下,圆角顶锤使用寿命能够较传统顶锤大幅提高。6-2式一体“四棱锥”形碳化钨顶锤,在不改变铰链式六面顶压机液压系统的前提下,其可获得的极限腔体压力可达到9.56 GPa,将极限腔体压力较传统顶锤升高44.2 %。为了增大六面顶压机合成腔体而设计的异形碳化钨顶锤能够获得5-6 GPa的腔体压力,可以提供优质工业金刚石、立方氮化硼等超硬材料所需的合成条件。
We have developed a modeling of effective design of WC anvil by finite element method (FEM). The criterion for crack of WC anvil used in cubic high pressure apparatus (CHPA) has been founded successfully. According to the von Mises criterion, some new type WC anvil have been developed, for example, double-beveled anvil, hybrid-anvil, double-beveled hybrid-anvil, radius anvil, 6-2 type WC anvil and rectangular WC anvil.
The criterion for crack of WC anvil used in CHPA has been founded successfully. The simulation results indicated that the criterion for crack of WC anvil should make the reference point at the end of bevel edge and the optimum value of the angle and length of the bevel edge should be 13 mm and 41.5 degree. Further more, we performed finite element simulations of high pressure experiment in CHPA to determine the temperature and the stress in WC anvil.
A new double-beveled anvil for the synthesis of high-quality diamonds has been described. Our results indicate that the pressure generation of a double-beveled anvil is more efficient than that of a single-beveled anvil. Furthermore, double-beveled anvil can maintain the pressurized seal stability of the sample chamber, which is often sacrificed with improve the pressure of sample cell.
A hybrid-anvil and double-beveled hybrid-anvil used in CHPA are developed, which can save weight compared to the traditional anvil. The ultimate attainable cell pressure of a double-beveled hybrid-anvil is about 7.0 GPa, which is more efficient than that of a single-beveled anvil. We note from high pressure experiments that the rate of failure crack decreases and the cost of anvil save after the modification of the anvil.
We have developed and analyzed some new functional WC anvil. Our results indicate that the stress concentration of radius anvil can be decreased sharply compared to the traditional anvil. In order to increase the ultimate attainable cell pressure, a 6-2 type WC anvil has been developed. Our results indicate that the ultimate attainable cell pressure of 6-2 type WC anvil is about 9.56 GPa. A new type rectangular WC anvil have been developed too, whose aim is to use for increase the volume of high-pressure cell and synthetic higher quality diamond than traditional anvil. The rectangular WC anvil can increase the volume of cell about 18.9 % compared to the traditional anvil.
引文
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