基于SPC的电子元器件生产过程质量控制系统的研究
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摘要
现代企业要求生存和发展,甚至参与国内和国际竞争,产品的质量是至关重要的,它是企业的生命。影响企业产品质量的因素很多,有来自企业自身和外部因素的影响。外部因素主要是企业输入件(即原材料、外购、外协件)质量的影响。内部因素主要是生产过程质量的影响。因此,控制原材料、外购、外协件质量,选择合格的分供商,对他们进行全面质量评价,加强对产品生产过程的质量控制已成为现代企业质量管理中的重要内容。
质量是企业的根本,生产过程是产品质量的直接形成过程,而SPC(Statistical Process Control)利用统计学方法对质量进行有效控制,是当前国际上质量管理方面较为先进并流行的方法,因此对基于SPC的生产过程质量控制系统进行了研究和开发。本文对该系统的结构框架等进行了构建和规划,并重点对质量管理中常用的一些统计工具进行了研究。
本文在对统计过程控制(SPC)理论深入研究的基础上,充分借鉴国内外企业生产现场管理的经验,结合国内电子元器件行业的生产过程的特点,对基于SPC的生产过程质量控制系统进行了设计、开发。对系统的总体方案进行了设计,包括本系统质量控制的技术流程、核心评价技术、系统体系结构的设计、系统架构及应用拓扑图的设计,以及系统数据库的设计;对系统的功能模块进行了详细的划分;对一些关键技术如质量控制方法、质量诊断模块的实现进行了研究;对系统界面进行了设计,并将SPC方法在实际生产过程质量控制中加以应用。
本文所形成的基于SPC的电子元器件生产过程质量控制系统软件界面友好、结构设计合理、功能模块比较完善,系统设计符合最初的设计意图。
Modern enterprise need to live and develop,even join in the civil and international competition, the quality of product is most important, which is the life of enterprise. Many factors affect the quality of enterprise’s product, they come from the enterprise itself and outer factors. Outer factors primarily are the effect of the enterprise’s goods inwards(That is material,outsourcing). Inner factors primarily are the effect of quality of manufacture process. Therefore,it is important content in the quality management of modern enterprise that controlling material、outsourcing,selecting qualified purchasers and performing the all-round quality valuation,strengthening the quality control of product manufacture process is the most important part of quality management in all enterprises.
Quality, to some extent, is the life line of an enterprise,and the quality of production is formed in the produce process. As SPC (Statistical Process Control) controls quality efficiently by using statistical methods and it is advanced and more popular method on the current international, it is necessary to research and develop a SPC-based quality control system in manufacture process in order to control the quality of the productions. In this paper, the framework of the system was built and planned, then the function model is designed after took account of factors such as man、machine、material、method、environgment and measure. Especially common statistic tools in quality management are studied.
Firstly, the Statistical Process Control (SPC) theory and its application methods were introduced briefly,and the characteristic of production line was considered in the transmission Plant,then,The Quality Control System in Manufacture Process Based on SPC was developed in this dissertation. The system design of the overall program, including the technical processes, the core evaluation technologies, the system architecture, the application topology, and the system functional modules have been design in detail; and the database was designed; the key technologies such as quality control methods, quality diagnostic module was studied; meanwhile the system interface wass designed, and SPC methods had been applied in quality control in the actual manufacture process
For the Quality Control System in Manufacture Process Based on SPC software of the transmission Plant,its interfaces are friendly,the design method is scientific,the analysis processing is detailed,and the conclusion is right by some examples,the Quality Control System in Manufacture Process Based on SPC achieves all original design requirement,and it can be adopt to the production quality control of the corporation.
质量是企业的根本,生产过程是产品质量的直接形成过程,而SPC(Statistical Process Control)利用统计学方法对质量进行有效控制,是当前国际上质量管理方面较为先进并流行的方法,因此对基于SPC的生产过程质量控制系统进行了研究和开发。本文对该系统的结构框架等进行了构建和规划,并重点对质量管理中常用的一些统计工具进行了研究。
本文在对统计过程控制(SPC)理论深入研究的基础上,充分借鉴国内外企业生产现场管理的经验,结合国内电子元器件行业的生产过程的特点,对基于SPC的生产过程质量控制系统进行了设计、开发。对系统的总体方案进行了设计,包括本系统质量控制的技术流程、核心评价技术、系统体系结构的设计、系统架构及应用拓扑图的设计,以及系统数据库的设计;对系统的功能模块进行了详细的划分;对一些关键技术如质量控制方法、质量诊断模块的实现进行了研究;对系统界面进行了设计,并将SPC方法在实际生产过程质量控制中加以应用。
本文所形成的基于SPC的电子元器件生产过程质量控制系统软件界面友好、结构设计合理、功能模块比较完善,系统设计符合最初的设计意图。
Modern enterprise need to live and develop,even join in the civil and international competition, the quality of product is most important, which is the life of enterprise. Many factors affect the quality of enterprise’s product, they come from the enterprise itself and outer factors. Outer factors primarily are the effect of the enterprise’s goods inwards(That is material,outsourcing). Inner factors primarily are the effect of quality of manufacture process. Therefore,it is important content in the quality management of modern enterprise that controlling material、outsourcing,selecting qualified purchasers and performing the all-round quality valuation,strengthening the quality control of product manufacture process is the most important part of quality management in all enterprises.
Quality, to some extent, is the life line of an enterprise,and the quality of production is formed in the produce process. As SPC (Statistical Process Control) controls quality efficiently by using statistical methods and it is advanced and more popular method on the current international, it is necessary to research and develop a SPC-based quality control system in manufacture process in order to control the quality of the productions. In this paper, the framework of the system was built and planned, then the function model is designed after took account of factors such as man、machine、material、method、environgment and measure. Especially common statistic tools in quality management are studied.
Firstly, the Statistical Process Control (SPC) theory and its application methods were introduced briefly,and the characteristic of production line was considered in the transmission Plant,then,The Quality Control System in Manufacture Process Based on SPC was developed in this dissertation. The system design of the overall program, including the technical processes, the core evaluation technologies, the system architecture, the application topology, and the system functional modules have been design in detail; and the database was designed; the key technologies such as quality control methods, quality diagnostic module was studied; meanwhile the system interface wass designed, and SPC methods had been applied in quality control in the actual manufacture process
For the Quality Control System in Manufacture Process Based on SPC software of the transmission Plant,its interfaces are friendly,the design method is scientific,the analysis processing is detailed,and the conclusion is right by some examples,the Quality Control System in Manufacture Process Based on SPC achieves all original design requirement,and it can be adopt to the production quality control of the corporation.
引文
[l]何小龙,吴先献.对电子元件质量监督抽查结果的综合分析.电子产品可靠性与环境试验,2000.12:20-22
[2]王毓芳,肖诗唐等.统计过程控制的策划与实施.北京:中国经济出版社,2005.1:42-44
[3] ISO2000质量管理体系.国家技术监督局,2000年12月28日发布:3-10
[4]费业泰.精度理论若干问题研究进展与未来.中国机械工程,Vol.11,No.3,2000
[5]费业泰主编.误差理论与数据处理(第三版)[M].北京:机械工业出版社,1990
[6]苏秦.现代质量管理学[M].清华大学出版社,2005:1-4
[7] A.V.Fe电onbaum.全面质量管理[M].机械工业出版社,1991:2-3
[8]张公绪,孙静.质量工程师手册][M].企业管理出版社,2002:1-3
[9]电子行业质量管理信息系统的设计与实现:[硕士学位论文].武汉:武汉理工大学. 2003
[10] Day K G.Quality Cost and Productivity.Quality Progress,July 1988:59-62
[11]张公绪主编.质量管理学.北京:高等教育出版社,1992.91-94
[12] Hotelling H. ultivariate Quality Control. echniques of Statistical Analysis. Ed. C. Eisenhart, et al,1947
[13] Mac Gregor J F,Kourri T. Statistical Process control of multivariate Processes.Control Eng Practlce,1995,3(3):403-414
[14] Wise B M,Gallagher N B. The Process chemometrics approach to Process monitoring and fault detection,1996,6(6):329-348
[15] Eugene L. Grant等著.胡良欢等译.统计质量管理.机械工业出版社
[16]王成斌著.多元质量控制.北京:宇航出版社,1990:136
[17] Chen W W,Herrin G. Equal Probability control charts. Pro.6th Annu. Ind.Eng.Res.Conf,Miami Beach,May 1997:60-65
[18] Woodall W H.The statistical design of quality control charts.Statistieian,1985,34:155-160
[19] J·M·朱兰,质量控制手册.上海科学技术文献出版社,1984:62～92
[20] Montgomery D C. Introduction to Statistical Quality Control. New York: Wiley,1991: 317-320
[21]王文亮、刘玉敏.小批量工序控制的同分布原理及其实现方法.郑州清工学院学报.1996,11(2):68-73
[22] Onisawa T. Fuzzy theory in reliability analysis. Fuzzy Sets and Systems, 1989,29:250-257
[23]郭桂蓉,庄钊文.信息处理中的模糊技术.长沙:国防科技大学出版社,1993
[24] Shendy M. EI-Sha, Alan S. Morris. A Fuzzy Expert system for Fault Detection in Statistical Process Control of Industrial Processes. Application and Reviews, May 2000,30(2):281-289
[25]金光熙,胡铁鹰,王国清.统计过程控制在宝钢的应用研究.上海质量,2002,(7):48～51
[26]卿寿松.质量改进实施指南.中国计量出版社,1998,(3):30～35
[27] WANG J-H, TAVI R. Applycation Fuzzy Set Theory in the Development of Qality Control
[28] Quinlan J R. C4.5: Programs for Machine Leaning. Morgan Kaufmann, San Mateo, CA, 1993
[29] Boo-Sik Kang, Sang-Chan Park. Integrated machine learning approaches for complementing statistical process control procedures, Decision Support Systems, 2000, 29:59-72
[30]赵立伟.基于数据采集的SPC系统的研究:[硕士学位论文].青岛:青岛科技大学. 2007.6:15-19
[31]林昕.统计过程控制在局域网络电缆生产中的应用研究:[硕士学位论文].哈尔滨:哈尔滨理工大学2003.3:11-25
[32]张根保.现代质量工程.机械工业出版社, 2000:112～159
[33]贾新章.李京苑.统计过程控制与评价——Cpk、SPC和PPM技术.北京,电子工业出版社,2004.8:2004.8:103-107,116-117
[34]林清祥.Visual Basic6.0程序设计实务入门.北京:中国铁道出版社,2002:208-296
[35] Siler. Visual Basic 6.0开发使用手册.北京:机械工业出版社,1999:364-398 424-480
[36] Eric Brierley, Anthony Prince, David Rinaldi. Visual Basic 6开发人员指南.北京:机械工业出版社,1999:570-593
[37]钟伦燕等.统计过程控制(SPC)技术原理和应用.北京:电子工业出版社,2001
[38]黄宏升.统计技术与方法在质量管理中的应用.北京:国防工业出版社,2006.10:65
[39]王毓芳,肖诗唐.统计过程控制的策划与实施.北京:中国经济出版社,2005.1:156-160
[40]郑再象.基于Intranet的SPC理论在变速器生产过程中的应用研究:[硕士学位论文].南京:南京理工大学.2004:21-22
[41]彭苏娥,王蕴辉等.质量与可靠性管理.北京:电子工业出版社,2004.8:264
[42]林学欣.变速器生产线SPC知识管理系统生成研究:[硕士学位论文].南京:南京理工大学. 2004.5:4-5
[43]韩国灿.统计过程控制技术(SPC)在挤出过程中的应用:[硕士学位论文].北京:北京化工大学. 2004.5:4-5,27-32
[44]王邦国.加工工序质量控制系统:[硕士学位论文].大连:大连交通大学. 2006.12:49-56
[45]周凌云.强力机械公司综合生产管理系统开发——数据库设计:[硕士学位论文].成都:电子科技大学. 2006.2:5-7
[46]袁普及.基于成组技术的质量控制的研究:[硕士学位论文].南京:南京航空航天大学. 2003.3:69-76
[2]王毓芳,肖诗唐等.统计过程控制的策划与实施.北京:中国经济出版社,2005.1:42-44
[3] ISO2000质量管理体系.国家技术监督局,2000年12月28日发布:3-10
[4]费业泰.精度理论若干问题研究进展与未来.中国机械工程,Vol.11,No.3,2000
[5]费业泰主编.误差理论与数据处理(第三版)[M].北京:机械工业出版社,1990
[6]苏秦.现代质量管理学[M].清华大学出版社,2005:1-4
[7] A.V.Fe电onbaum.全面质量管理[M].机械工业出版社,1991:2-3
[8]张公绪,孙静.质量工程师手册][M].企业管理出版社,2002:1-3
[9]电子行业质量管理信息系统的设计与实现:[硕士学位论文].武汉:武汉理工大学. 2003
[10] Day K G.Quality Cost and Productivity.Quality Progress,July 1988:59-62
[11]张公绪主编.质量管理学.北京:高等教育出版社,1992.91-94
[12] Hotelling H. ultivariate Quality Control. echniques of Statistical Analysis. Ed. C. Eisenhart, et al,1947
[13] Mac Gregor J F,Kourri T. Statistical Process control of multivariate Processes.Control Eng Practlce,1995,3(3):403-414
[14] Wise B M,Gallagher N B. The Process chemometrics approach to Process monitoring and fault detection,1996,6(6):329-348
[15] Eugene L. Grant等著.胡良欢等译.统计质量管理.机械工业出版社
[16]王成斌著.多元质量控制.北京:宇航出版社,1990:136
[17] Chen W W,Herrin G. Equal Probability control charts. Pro.6th Annu. Ind.Eng.Res.Conf,Miami Beach,May 1997:60-65
[18] Woodall W H.The statistical design of quality control charts.Statistieian,1985,34:155-160
[19] J·M·朱兰,质量控制手册.上海科学技术文献出版社,1984:62～92
[20] Montgomery D C. Introduction to Statistical Quality Control. New York: Wiley,1991: 317-320
[21]王文亮、刘玉敏.小批量工序控制的同分布原理及其实现方法.郑州清工学院学报.1996,11(2):68-73
[22] Onisawa T. Fuzzy theory in reliability analysis. Fuzzy Sets and Systems, 1989,29:250-257
[23]郭桂蓉,庄钊文.信息处理中的模糊技术.长沙:国防科技大学出版社,1993
[24] Shendy M. EI-Sha, Alan S. Morris. A Fuzzy Expert system for Fault Detection in Statistical Process Control of Industrial Processes. Application and Reviews, May 2000,30(2):281-289
[25]金光熙,胡铁鹰,王国清.统计过程控制在宝钢的应用研究.上海质量,2002,(7):48～51
[26]卿寿松.质量改进实施指南.中国计量出版社,1998,(3):30～35
[27] WANG J-H, TAVI R. Applycation Fuzzy Set Theory in the Development of Qality Control
[28] Quinlan J R. C4.5: Programs for Machine Leaning. Morgan Kaufmann, San Mateo, CA, 1993
[29] Boo-Sik Kang, Sang-Chan Park. Integrated machine learning approaches for complementing statistical process control procedures, Decision Support Systems, 2000, 29:59-72
[30]赵立伟.基于数据采集的SPC系统的研究:[硕士学位论文].青岛:青岛科技大学. 2007.6:15-19
[31]林昕.统计过程控制在局域网络电缆生产中的应用研究:[硕士学位论文].哈尔滨:哈尔滨理工大学2003.3:11-25
[32]张根保.现代质量工程.机械工业出版社, 2000:112～159
[33]贾新章.李京苑.统计过程控制与评价——Cpk、SPC和PPM技术.北京,电子工业出版社,2004.8:2004.8:103-107,116-117
[34]林清祥.Visual Basic6.0程序设计实务入门.北京:中国铁道出版社,2002:208-296
[35] Siler. Visual Basic 6.0开发使用手册.北京:机械工业出版社,1999:364-398 424-480
[36] Eric Brierley, Anthony Prince, David Rinaldi. Visual Basic 6开发人员指南.北京:机械工业出版社,1999:570-593
[37]钟伦燕等.统计过程控制(SPC)技术原理和应用.北京:电子工业出版社,2001
[38]黄宏升.统计技术与方法在质量管理中的应用.北京:国防工业出版社,2006.10:65
[39]王毓芳,肖诗唐.统计过程控制的策划与实施.北京:中国经济出版社,2005.1:156-160
[40]郑再象.基于Intranet的SPC理论在变速器生产过程中的应用研究:[硕士学位论文].南京:南京理工大学.2004:21-22
[41]彭苏娥,王蕴辉等.质量与可靠性管理.北京:电子工业出版社,2004.8:264
[42]林学欣.变速器生产线SPC知识管理系统生成研究:[硕士学位论文].南京:南京理工大学. 2004.5:4-5
[43]韩国灿.统计过程控制技术(SPC)在挤出过程中的应用:[硕士学位论文].北京:北京化工大学. 2004.5:4-5,27-32
[44]王邦国.加工工序质量控制系统:[硕士学位论文].大连:大连交通大学. 2006.12:49-56
[45]周凌云.强力机械公司综合生产管理系统开发——数据库设计:[硕士学位论文].成都:电子科技大学. 2006.2:5-7
[46]袁普及.基于成组技术的质量控制的研究:[硕士学位论文].南京:南京航空航天大学. 2003.3:69-76