基于Web的离散型车间管理系统的研究
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摘要
车间是企业生产管理与生产制造的枢纽,是企业物流、信息流、工作流和控制流的汇聚点。而车间管理是企业管理中非常重要而又复杂的环节,车间管理的优劣直接关系到企业效益,因此合理地建立车间管理系统具有重大的意义。
车间管理系统是建立在信息技术、网络技术和计算机技术基础之上,利用现代企业的先进管理思想,为车间管理人员提供决策、计划、控制的全方位、系统化的管理平台。它集成车间经营管理活动中的物流、信息流和工作流,实现车间资源的优化配置,加快对市场的反应速度,从而提高车间管理的效率和自动化水平,最终提高企业的经济效益和竞争力。
车间管理系统的应用,可以为制造企业实施信息化提供坚实的基础,在计算机技术和网络技术的支持下,不但可以实现车间内部信息的交互,而且可以及时获取并处理外部信息,为车间做出重要的决策提供重要的依据。
论文以某公司机加分厂离散型车间生产为背景,研究适应当前敏捷制造、网络制造需求的车间管理方法,应用管理技术,信息集成技术与可视化技术相结合,设计开发出一个基于Web的离散型车间管理系统。它的建立能够协助企业快速、全面的了解车间生产的进展情况,增强车间对制造过程的管理和控制,对深化企业改革、提高运营效率,进一步提高领导决策的科学性、及时性以及计划调度的合理性有着十分重要的意义。
论文介绍了课题研究的背景、内容和意义,深入分析和研究了离散型车间管理方法。根据详实的调研结果,在分析网络环境下离散型车间生产特点的基础上,确立了系统开发使用的技术,建立了离散型车间管理系统的生产模型,基于“E-R模型”完成了系统数据库的设计。在系统需求分析的基础上,阐述了系统的总体设计思想,给出了离散型车间管理系统的总体功能结构设计、运行环境和系统应用实例,并展望了进一步的研究工作。
Workshop is the hub of production management and manufacturing,and it is also the convergence point of logistics,information flow,work flow and control flow.The workshop management is the very important and complex link in a enterprise.Advantages and disadvantages of the workshop management is directly related to enterprise efficiency.Therefore,it is of great significance to reasonably establish the workshop management system.
Workshop management system is built on information technology,network technology and computer technology.It is based on the use of advanced modern enterprise management ideas.It can provide workshop managers with the comprehensive, systematic management platform,which is used for decision,planning and control.It integrates logistics, information flow and work flow of management activities,to achieve the optimal allocation of workshop resources,accelerate the reaction rate on the market, thereby enhancing the efficiency and automation of the workshop level. Ultimately,it will improve the economic efficiency and competitiveness of enterprises.
Workshop management system may provide enterprises with a solid foundation for implementing the information.In computer technology and network technology support, workshop management system not only can interactive in the workshop, but also timely access to and process external information.It provides an important basis for workshop managers to make important decisions.
Taking discrete workshop production of a company as the background,the workshop production management methods are studied in this thesis under the agile manufacturing and networked manufacturing.With the help of management technology ,information integration technology ang visualization technology,I design and develop a web-based discrete workshop management system.It was created to help companies fully understand the progress of the workshop production, and enhance management and control of the manufacturing process.It is has a great significance on the deepening of enterprise reform, improve operational efficiency and further improve the scientific decisions, timeliness and reasonableness of planning and scheduling.
This paper introduces the research background, content and significance, in-depth analysis and study of the discrete workshop management.According to the results of detailed research,we select the development technologies,build the production model of the discrete workshop management system,and complete system database design based on "E-R Model" under the analysis of network environment,It describes the overall design of the system based on the demand analysis of system requirements,and gives functional design,operating environment and system application examples of the discrete workshop management system.It also prospects for further research.
车间管理系统是建立在信息技术、网络技术和计算机技术基础之上,利用现代企业的先进管理思想,为车间管理人员提供决策、计划、控制的全方位、系统化的管理平台。它集成车间经营管理活动中的物流、信息流和工作流,实现车间资源的优化配置,加快对市场的反应速度,从而提高车间管理的效率和自动化水平,最终提高企业的经济效益和竞争力。
车间管理系统的应用,可以为制造企业实施信息化提供坚实的基础,在计算机技术和网络技术的支持下,不但可以实现车间内部信息的交互,而且可以及时获取并处理外部信息,为车间做出重要的决策提供重要的依据。
论文以某公司机加分厂离散型车间生产为背景,研究适应当前敏捷制造、网络制造需求的车间管理方法,应用管理技术,信息集成技术与可视化技术相结合,设计开发出一个基于Web的离散型车间管理系统。它的建立能够协助企业快速、全面的了解车间生产的进展情况,增强车间对制造过程的管理和控制,对深化企业改革、提高运营效率,进一步提高领导决策的科学性、及时性以及计划调度的合理性有着十分重要的意义。
论文介绍了课题研究的背景、内容和意义,深入分析和研究了离散型车间管理方法。根据详实的调研结果,在分析网络环境下离散型车间生产特点的基础上,确立了系统开发使用的技术,建立了离散型车间管理系统的生产模型,基于“E-R模型”完成了系统数据库的设计。在系统需求分析的基础上,阐述了系统的总体设计思想,给出了离散型车间管理系统的总体功能结构设计、运行环境和系统应用实例,并展望了进一步的研究工作。
Workshop is the hub of production management and manufacturing,and it is also the convergence point of logistics,information flow,work flow and control flow.The workshop management is the very important and complex link in a enterprise.Advantages and disadvantages of the workshop management is directly related to enterprise efficiency.Therefore,it is of great significance to reasonably establish the workshop management system.
Workshop management system is built on information technology,network technology and computer technology.It is based on the use of advanced modern enterprise management ideas.It can provide workshop managers with the comprehensive, systematic management platform,which is used for decision,planning and control.It integrates logistics, information flow and work flow of management activities,to achieve the optimal allocation of workshop resources,accelerate the reaction rate on the market, thereby enhancing the efficiency and automation of the workshop level. Ultimately,it will improve the economic efficiency and competitiveness of enterprises.
Workshop management system may provide enterprises with a solid foundation for implementing the information.In computer technology and network technology support, workshop management system not only can interactive in the workshop, but also timely access to and process external information.It provides an important basis for workshop managers to make important decisions.
Taking discrete workshop production of a company as the background,the workshop production management methods are studied in this thesis under the agile manufacturing and networked manufacturing.With the help of management technology ,information integration technology ang visualization technology,I design and develop a web-based discrete workshop management system.It was created to help companies fully understand the progress of the workshop production, and enhance management and control of the manufacturing process.It is has a great significance on the deepening of enterprise reform, improve operational efficiency and further improve the scientific decisions, timeliness and reasonableness of planning and scheduling.
This paper introduces the research background, content and significance, in-depth analysis and study of the discrete workshop management.According to the results of detailed research,we select the development technologies,build the production model of the discrete workshop management system,and complete system database design based on "E-R Model" under the analysis of network environment,It describes the overall design of the system based on the demand analysis of system requirements,and gives functional design,operating environment and system application examples of the discrete workshop management system.It also prospects for further research.
引文
[1]甄阜铭.ERP系统实施风险管理研究[D].大连:东北财经大学,2007
[2]谭俊菲.面向MES的离散制造业车间生产管理研究[D].重庆:重庆大学,2007
[3] Jen-Ming Chen,Liang-Tu Chen,Jun-Der Leu et al. Developing optimization models for cross-functional decision-making: integrating marketing and production planning. OR Spectrum,2005
[4]刘建胜.离散型制造业MES若干关键技术及其应用研究[D].南昌市:南昌大学,2008
[5] Franck Briger,Neumann Klaus,Christoph Schwindt er al. A capacity-oriented hierarchical approach to single-item and small batch production planning using project-scheduling method. OR Spectrum,1997:77-85
[6]刘晓生,张世良,钟西斗.钨矿生产报表管理系统的设计与实现[J].中国钨业,2007,22(3):46-48
[7]夏安邦.制造业信息化原理和案例.南京:东南大学出版社.2002.2～5
[8]高林.有模具约束的平行机台成组工作调度问题的启发式算法[J].控制与决策.1999.14(5):392-397
[9]徐常胜,肖鹏东.柔性制造系统中的调度问题[J].机械工业自动化.1995.17(3):18-20
[10]李飒.基于多智能体结构的车间调度方法[J].机械科学与技术.2000,19(06):956-958
[11]陈平,刘俊琴.FMS质量保证体系数据采集及分析系统研究[J].2002(5):34-36
[12]姬舒平,马玉林.并行工程中设计质量保证的研究[J].机械制造.1999(3):40-41
[13]冯禹,马玉林.现金制造环境下的质量保证技术[J].机械制造.2000,38(434):13-15
[14]杨成文,孙庆伟.自适应神经网络-模糊推理融合检测系统[J].电子测量技术.2002(3):13-14
[15]曹化工,曹强.基于多代理的工作流管理系统中的检测研究[J].计算机工程与应用.2000(4):65-67
[16]张克宇,周俊哲.基于遗传算法车间流控制系统中调度问题的研究[J].小型微型计算机系统.2004.25(4):743-746
[17]温晋玲.基于web车间作业管理系统的设计与实现[D].沈阳:沈阳工业大学.2007
[18] Andrew C. Yao,John G,Carlson et al.Agility and mix-model furniture production.International journal of production economics,2003,82(1):95-102
[19]张宗茂,叶飞帆. MRP和JIT两种生产管理系统的比较研究[J].工业工程与管理.1998.3(3):43-47
[20] Jean-Marc Fravret,Sophie D' Amours,Benoit Montreuil. A Network approach tooperate agile manufacturing systems[J]. Production Economics,2001,(74):239-259
[21]胡艳春.JIT理论在库存管理中的应用与实施研究[J].河南科技学院学报.2009.37(3):182-184
[22]邹竹彪.JSP宝典.电子工业出版社.2007
[23]潘家轺,曹德弼.现代生产管理学.清华大学出版社.2003
[24]钱芝网.基于柔性生产的企业物流系统结构[D].镇江:江苏大学.2009
[25]孙守义.ERP在吉林汽车制动器厂的应用研究[D].长春:长春理工大学.2006
[26] Rhonda R,Lummus.A simulation analysis of sequencing alternatives for JIT lines using kanbans[J].Journal of Operations Management.1995:183-191
[27] Zapfel G.Customer-order-driven Production:an Economical Concept for Responding to Demand Uncertainty[J].International Journal of Production Economics,1998(4):699-709
[28] Terwiesch C,Bohn R E.Learning and Process Improvement During Production Ramp-up[J].International Journal of Production Economics,2001(1):1-19
[29]劳动定额定员基础理论http://wenku.baidu.com/view/25d0a48a6529647d272852de.html
[30]王盛华.合力六厂生产能力测算与提高措施研究.吉林大学.2006
[31] iReport教程.[EB/OL]http://fableking.javaeye.com/blog/360859,2009-01-09
[32]张凌云.离散制造业MES系统应用研究[D].武汉:华中科技大学.2006
[33]康雨.车间管理系统的研究[D].沈阳:沈阳理工大学,2008
[34]关键.ERP环境下生产管理中能力平衡的研究[J].科技创新导报.2008:163
[35] Tom Pender著,耿国桐,史立奇等译.UML宝典.2004
[36]牛学敏.基于组件的车间级质量信息管理的技术研究与系统实现[J].中国制造业信息化.2007.36(17):24-28
[37]王景乐.基于MVC的Struts框架的研究与应用[D].武汉:武汉理工大学.2008
[38]王勤.基于MVC模式的湖南国税报表管理系统设计与实现[D].长沙:中南大学,2006
[39]汪孝宜,刘中兵,徐佳晶.JSP数据库开发实例精粹.电子工业出版社.2005
[40]郑建航.基于浏览器—服务器结构的信息化管理系统[J].浙江工业大学学报.2003.2(1):84-89
[41]田荣鑫.数控车间管理系统的开发与应用[D].西安:西北工业大学.2005
[42]微软公司著.希望图书创作室译.Microsoft SQL Server 7.0实现数据库设计.北京希望电子出版社.1999
[43]尹志宇,郭晴.数据库原理与应用教程.清华大学出版社.2010
[44]张景梅.基于web和开源技术的生产管理系统的开发与应用[J].北京工商大学学报.2005.23(5):53-55
[45]洪维恩,何嘉.Java 2面向对象程序设计.中国铁道出版社.2005
[2]谭俊菲.面向MES的离散制造业车间生产管理研究[D].重庆:重庆大学,2007
[3] Jen-Ming Chen,Liang-Tu Chen,Jun-Der Leu et al. Developing optimization models for cross-functional decision-making: integrating marketing and production planning. OR Spectrum,2005
[4]刘建胜.离散型制造业MES若干关键技术及其应用研究[D].南昌市:南昌大学,2008
[5] Franck Briger,Neumann Klaus,Christoph Schwindt er al. A capacity-oriented hierarchical approach to single-item and small batch production planning using project-scheduling method. OR Spectrum,1997:77-85
[6]刘晓生,张世良,钟西斗.钨矿生产报表管理系统的设计与实现[J].中国钨业,2007,22(3):46-48
[7]夏安邦.制造业信息化原理和案例.南京:东南大学出版社.2002.2～5
[8]高林.有模具约束的平行机台成组工作调度问题的启发式算法[J].控制与决策.1999.14(5):392-397
[9]徐常胜,肖鹏东.柔性制造系统中的调度问题[J].机械工业自动化.1995.17(3):18-20
[10]李飒.基于多智能体结构的车间调度方法[J].机械科学与技术.2000,19(06):956-958
[11]陈平,刘俊琴.FMS质量保证体系数据采集及分析系统研究[J].2002(5):34-36
[12]姬舒平,马玉林.并行工程中设计质量保证的研究[J].机械制造.1999(3):40-41
[13]冯禹,马玉林.现金制造环境下的质量保证技术[J].机械制造.2000,38(434):13-15
[14]杨成文,孙庆伟.自适应神经网络-模糊推理融合检测系统[J].电子测量技术.2002(3):13-14
[15]曹化工,曹强.基于多代理的工作流管理系统中的检测研究[J].计算机工程与应用.2000(4):65-67
[16]张克宇,周俊哲.基于遗传算法车间流控制系统中调度问题的研究[J].小型微型计算机系统.2004.25(4):743-746
[17]温晋玲.基于web车间作业管理系统的设计与实现[D].沈阳:沈阳工业大学.2007
[18] Andrew C. Yao,John G,Carlson et al.Agility and mix-model furniture production.International journal of production economics,2003,82(1):95-102
[19]张宗茂,叶飞帆. MRP和JIT两种生产管理系统的比较研究[J].工业工程与管理.1998.3(3):43-47
[20] Jean-Marc Fravret,Sophie D' Amours,Benoit Montreuil. A Network approach tooperate agile manufacturing systems[J]. Production Economics,2001,(74):239-259
[21]胡艳春.JIT理论在库存管理中的应用与实施研究[J].河南科技学院学报.2009.37(3):182-184
[22]邹竹彪.JSP宝典.电子工业出版社.2007
[23]潘家轺,曹德弼.现代生产管理学.清华大学出版社.2003
[24]钱芝网.基于柔性生产的企业物流系统结构[D].镇江:江苏大学.2009
[25]孙守义.ERP在吉林汽车制动器厂的应用研究[D].长春:长春理工大学.2006
[26] Rhonda R,Lummus.A simulation analysis of sequencing alternatives for JIT lines using kanbans[J].Journal of Operations Management.1995:183-191
[27] Zapfel G.Customer-order-driven Production:an Economical Concept for Responding to Demand Uncertainty[J].International Journal of Production Economics,1998(4):699-709
[28] Terwiesch C,Bohn R E.Learning and Process Improvement During Production Ramp-up[J].International Journal of Production Economics,2001(1):1-19
[29]劳动定额定员基础理论http://wenku.baidu.com/view/25d0a48a6529647d272852de.html
[30]王盛华.合力六厂生产能力测算与提高措施研究.吉林大学.2006
[31] iReport教程.[EB/OL]http://fableking.javaeye.com/blog/360859,2009-01-09
[32]张凌云.离散制造业MES系统应用研究[D].武汉:华中科技大学.2006
[33]康雨.车间管理系统的研究[D].沈阳:沈阳理工大学,2008
[34]关键.ERP环境下生产管理中能力平衡的研究[J].科技创新导报.2008:163
[35] Tom Pender著,耿国桐,史立奇等译.UML宝典.2004
[36]牛学敏.基于组件的车间级质量信息管理的技术研究与系统实现[J].中国制造业信息化.2007.36(17):24-28
[37]王景乐.基于MVC的Struts框架的研究与应用[D].武汉:武汉理工大学.2008
[38]王勤.基于MVC模式的湖南国税报表管理系统设计与实现[D].长沙:中南大学,2006
[39]汪孝宜,刘中兵,徐佳晶.JSP数据库开发实例精粹.电子工业出版社.2005
[40]郑建航.基于浏览器—服务器结构的信息化管理系统[J].浙江工业大学学报.2003.2(1):84-89
[41]田荣鑫.数控车间管理系统的开发与应用[D].西安:西北工业大学.2005
[42]微软公司著.希望图书创作室译.Microsoft SQL Server 7.0实现数据库设计.北京希望电子出版社.1999
[43]尹志宇,郭晴.数据库原理与应用教程.清华大学出版社.2010
[44]张景梅.基于web和开源技术的生产管理系统的开发与应用[J].北京工商大学学报.2005.23(5):53-55
[45]洪维恩,何嘉.Java 2面向对象程序设计.中国铁道出版社.2005