纸币清分捆扎一体机的研究与开发
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摘要
智能化的纸币全自动清分捆扎处理是现金处理技术发展的重要内容。本文在对国内外现金处理设备调研的基础上,较为深入地研究了纸币清分捆扎一体化装备关键技术的实现和控制方式。应用模块化设计思想,对一体机重新进行了设计和改进,并用单片机实现对清分、捆扎一体化关键动作过程的控制,取得以下进展:
纸币高速处理过程是建立在纸币流水线传输实现的基础上。纸币的各功能操作模块根据处理过程的执行先后沿纸币流通路径顺序分布,各功能执行部件采用模块化设计,在设备运行过程中,可根据客户对现金处理的需求进行取舍。在这样的设计框架下,清分捆扎一体机主要由六个部分构成:入钞模块、修正模块、检测模块、面向调整模块、面额/新旧清分模块以及捆扎模块。在综合稳定性、可实施性等分析之后,确定了入钞结构、修正方式、面向以及面额清分功能、捆扎实现以及总体结构布局等关键问题的设计目标,并完成结了相关的设计任务。
根据清分捆扎机的工作流程,构建起了主要控制过程的程序框图。针对关键的几种分流切换过程:受位置信号控制的单张切换以及百张切换,应用单片机实现其逻辑控制过程;受图像检测模块延时输出控制的清分系统的分流切换,在分析检测控制过程基础上,给出延时控制框图。对于捆扎模块,亦采用单片机实现捆扎传输和扎把机构两部分控制系统的构建。
The intelligent and automatic currency sorter and packer is the key equipment in cash processing. Depend on the study of existing methods that have been put in practice, this paper hold a widely and in-depth research on the pivotal technology of integrative realization of currency sorter and packer. As the idea of modularization concerned, some new designs and improvement are carried out, and a SCM system is found to be master of those operations.
An orderly and fast transmission of paper currency is the first step to lead a high speed sorting and packing. As it takes the cash traverse the function blocks of the machine, each operation is made.Because of modularization design, some of the function blocks can be uninstalled, as the client dominate or other request. Totally, this kind of machine is made up of six blocks: entry, position reviser, currency identifier, side-unifier, sorter and packer. Most of those blocks are involved in this paper, and the research is carried out in frame design, function layout, stability and feasibility analysis etc.
According to the requirement of processing, the flow charts of the programs have been drawn to assist building the control system. Using an SCM, some important logical controls are put into truth, such as position switch based on counter, the ranking action of the side-unification frame and packing process. The relay output for sorting operation from optical identifying system is also achieved by using a circuitry.
纸币高速处理过程是建立在纸币流水线传输实现的基础上。纸币的各功能操作模块根据处理过程的执行先后沿纸币流通路径顺序分布,各功能执行部件采用模块化设计,在设备运行过程中,可根据客户对现金处理的需求进行取舍。在这样的设计框架下,清分捆扎一体机主要由六个部分构成:入钞模块、修正模块、检测模块、面向调整模块、面额/新旧清分模块以及捆扎模块。在综合稳定性、可实施性等分析之后,确定了入钞结构、修正方式、面向以及面额清分功能、捆扎实现以及总体结构布局等关键问题的设计目标,并完成结了相关的设计任务。
根据清分捆扎机的工作流程,构建起了主要控制过程的程序框图。针对关键的几种分流切换过程:受位置信号控制的单张切换以及百张切换,应用单片机实现其逻辑控制过程;受图像检测模块延时输出控制的清分系统的分流切换,在分析检测控制过程基础上,给出延时控制框图。对于捆扎模块,亦采用单片机实现捆扎传输和扎把机构两部分控制系统的构建。
The intelligent and automatic currency sorter and packer is the key equipment in cash processing. Depend on the study of existing methods that have been put in practice, this paper hold a widely and in-depth research on the pivotal technology of integrative realization of currency sorter and packer. As the idea of modularization concerned, some new designs and improvement are carried out, and a SCM system is found to be master of those operations.
An orderly and fast transmission of paper currency is the first step to lead a high speed sorting and packing. As it takes the cash traverse the function blocks of the machine, each operation is made.Because of modularization design, some of the function blocks can be uninstalled, as the client dominate or other request. Totally, this kind of machine is made up of six blocks: entry, position reviser, currency identifier, side-unifier, sorter and packer. Most of those blocks are involved in this paper, and the research is carried out in frame design, function layout, stability and feasibility analysis etc.
According to the requirement of processing, the flow charts of the programs have been drawn to assist building the control system. Using an SCM, some important logical controls are put into truth, such as position switch based on counter, the ranking action of the side-unification frame and packing process. The relay output for sorting operation from optical identifying system is also achieved by using a circuitry.
引文
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[20] 王胜辉, 律方成, 张正平, 李楠. 串行FLASH存储器AT45DB041与单片机的接口设计及应用. 电测与仪表, 2007, 1: 65~68
[21] 王铁流, 吴丹丹, 李成. 基于 C8051F320 USB 接口的数据采集存储电路. 电子产品世界, 2006,12: 101~103
[22] 李楠, 王晓东, 王涛, 尹东. 基于 C8051F064 单片机的高速数据采集与存储系统. 电子器件, 2007, 4, 30(2):628~632
[23] 葛宝珊, 裴艳薇, 王希常. 高速 DSP 与 SDRAM 之间信号传输延时的分析及应用. 电子技术应用, 2003, 5: 73~75
[24] 宋凤娟, 朱全印, 马凯. 精密延时电路在高速数据采集系统的研究. 矿业研究与开发,2006,10,26(5): 45~47
[25] 彭启琮, 武乐琴等. TMS320VC55X 系列 DSP 的 CPU 与外设[M]. 北京: 清华大学出版社. 2005.
[26] 汪春梅, 孙洪波等. TMS320VC5000 系列 DSP 系统设计与开发实例[M] . 北京: 电子工业出版社. 2004.
[27] 胡庆钟,李小刚等. TMS320VC55X DSP 原理应用和设计[M] . 北京: 清华大学出版社. 2005.
[28] 徐华舫编著. 空气动力学基础. 北京: 北京航空学院出版社, 1987.6
[29] 陈慧鹏. 智能型纸币清分机图像识别处理方法研究: [硕士学位论文]. 武汉: 华中科技大学, 2006
[30] 甘海明. 人民币鉴伪和识别关键技术研究: [硕士学位论文]. 北京: 清华大学机械工程学院, 2006
[2] Sigeru Omatu, Toru Fujinaka, Toshihisa Kosaka, Italian Lira Classification by LVQ [A]. International Joint Conference on Neural Networks. IJCNN 101 [C], Washington, DC USA,2001.
[3] Takeda Fumiaki, Sakoobunthu Lalita, Satou Hironobu. Thai BanknoteRecognition using Neural Network and Continues Learning by DSP unit.Lecture Notes in Artificial Intelligence. 2003:1169-1177
[4] Takeda Fumiaki, Terada Kengo, Omatu Sigeru. Neuro-system technology andits application for paper currency recognition using genetic algorithm and DSP.Nippon Kikai Gakkai Ronbunshu, C Hen/Transactions of the Japan Society ofMechanical Engineers. 1997, 63(615):3933-3940
[5] Liao Chengbin, Zhang Jian. Real-time Night Vision Image Processing Based onTMS320C6201 DSP Hardware and Software. Proceedings of the SecondInternational Symposium on Instrumentation Science and Technology, Jinan,China, 2002. Harbin Institute of Technology. 3(3):490-494
[6] Zhou Yu-Bin, Zhao Yue-Jin, Liu Ming, Wang Xu-Yu. Real-time Digital ImageStabilization System Based on C6711 DSP. Transaction of Beijing Institute ofTechnology. 2004, 24(5): 435-438
[7] Rixon G. T , Walton N. A , Armst rong D. B , Woodhouse G. ,Tulloch S. M. The High Performance Data Acquisition System at the Isaac Newton Group of Telescopes [C]/ / Proceedings of SPIE - The International Society for Optical Engineering , 2000 : 1322140.
[8] Li D. S. A design of a Low Cost High Precision Data Acquisition System[C]/ / Proceedings of the World Congress on Intelligent Control and Automation (WCICA) , 2002 : 299622999.
[9] 金野,刘松波,刘家锋等. 一种基于边缘特征的纸币污损检测方法. 计算机研究与发展, 2007,44(2): 258~264
[10] 欧阳三泰, 周琴, 欧阳希. 微型 PLC 高级应用程序设计与技术要点. 机床与液压, 2005, 8: 219~220
[11] 黄安 贻 , 王良 . KX 系列全 自动捆钞 机的原理 与实现 . 轻工机械 , 2006, 9. 24(3):130~132
[12] 罗皓斐, 潘双夏. 纸币清分机系统的方案设计.轻工机械, 2005, 4:131~133
[13] 贺科学, 李鸿. 用 DSP 和 CPLD 实现的纸币图像采集系统. 2006, 02: 64~67
[14] 单根立等 . 可编程序控制器在自动捆钞机中的应用 . 自动化与仪表 , 1999, 2(14):43~46
[15] 李俊儒. 两钞口纸币清分机软件系统的设计与实现: [硕士学位论文]. 哈尔滨: 哈尔滨工业大学计算机科学与技术学院, 2006
[16] OMRON 公司. CPM2A/ CPM2AH 可编程控制器操作手册, 2003.11
[17] 宋伯生编著. PLC 编程理论、算法及技巧.北京:机械工业出版社, 2005
[18] 求是科技编著. PLC 应用开发技术与工程实践.北京:人民邮电出版社, 2005
[19] 汪晓平编著. PLC 可编程控制器系统开发实例导航.北京:人民邮电出版社, 2004
[20] 王胜辉, 律方成, 张正平, 李楠. 串行FLASH存储器AT45DB041与单片机的接口设计及应用. 电测与仪表, 2007, 1: 65~68
[21] 王铁流, 吴丹丹, 李成. 基于 C8051F320 USB 接口的数据采集存储电路. 电子产品世界, 2006,12: 101~103
[22] 李楠, 王晓东, 王涛, 尹东. 基于 C8051F064 单片机的高速数据采集与存储系统. 电子器件, 2007, 4, 30(2):628~632
[23] 葛宝珊, 裴艳薇, 王希常. 高速 DSP 与 SDRAM 之间信号传输延时的分析及应用. 电子技术应用, 2003, 5: 73~75
[24] 宋凤娟, 朱全印, 马凯. 精密延时电路在高速数据采集系统的研究. 矿业研究与开发,2006,10,26(5): 45~47
[25] 彭启琮, 武乐琴等. TMS320VC55X 系列 DSP 的 CPU 与外设[M]. 北京: 清华大学出版社. 2005.
[26] 汪春梅, 孙洪波等. TMS320VC5000 系列 DSP 系统设计与开发实例[M] . 北京: 电子工业出版社. 2004.
[27] 胡庆钟,李小刚等. TMS320VC55X DSP 原理应用和设计[M] . 北京: 清华大学出版社. 2005.
[28] 徐华舫编著. 空气动力学基础. 北京: 北京航空学院出版社, 1987.6
[29] 陈慧鹏. 智能型纸币清分机图像识别处理方法研究: [硕士学位论文]. 武汉: 华中科技大学, 2006
[30] 甘海明. 人民币鉴伪和识别关键技术研究: [硕士学位论文]. 北京: 清华大学机械工程学院, 2006