济钢ASP中薄板坯铝镇静深冲钢DC04的研究
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摘要
本文以济钢ASP中薄板坯铝镇静深冲钢DC04为研究对象。主要目的是根据用户对深冲冷轧薄板的质量要求,结合济钢的实际情况,探索研究产品的冶金、铸造、轧制和退火各个阶段的工艺,通过理论研究和试验分析,确定了该钢种的生产工艺。论文的主要内容包括：
在炼钢工序,主要以降碳、降硫和提高钢的纯净度的生产工艺研究为主,不断优化铁水预处理、转炉冶炼工艺。在RH精炼工序主要研究脱碳工艺、保证稳定的内控成分,研究稳定的连铸工艺,从而得到成分控制合理稳定、钢质纯净、表面质量好的连铸坯。
在热轧阶段,结合济钢热连轧机组的设备状况,制定出合理DC04板坯的终轧和卷取温度来控制二相粒子的固溶和析出。
在冷轧和退火工序进行的工艺研究,通过大量的实验室及工业试验研究,确定合理的冷轧压下率和全氢罩式炉退火工艺制度。
通过模拟成形和现场试冲对产品的成形性能进行验证。
The thesis regards ASP Al-killed cold-rolled sheet DC04 steel of Jinan Iron and Steel Company as the research object. The main aim of the research work is to satisfy the demand of the customers on deep-drawing properties of cold rolled sheet. The effect of main processing parameters. such as heating and coiling temperature in hot rolling, deformation rate and annealing temperature in cold rolling on microstructure and deep drawing properties of the strip were studied. The main works of this thesis are as follows:
1)The main task in steel making process are to decrease carbon and sulfur to increase steel purification, to optimize pre-treatment of iron liquid, to improve the re-blowing. In RH refining process, main research is on de-carbon process, internal control composition of keeping stable, continuous casting process. Based on the above method, the continuous casting slab with reasonable controlled composition, purified steel quality and good surface quality were gotten.
2)In hot rolling stage, the main work is to control the second phase solid solution and segregation of deep-drawing DC04 steel according to the equipment situation and control ability of Jinan steel hot rolling mill, and to setup optimized hot rolling temperature schedule for DC04 slab, such as finishing temperature and coiling temperature. By using the optimized schedule, the hot rolling coils with reasonable microstructure and grain size were gotten.
3)In process of cold rolling and anneal, by doing many research works of lab and industrial test, the reasonable schedule of cold rolling deformation rate and hydrogen batch annealing process were determined.
4)Deep drawing property of DC04 products was checked with simulation forming and in the workshop.
在炼钢工序,主要以降碳、降硫和提高钢的纯净度的生产工艺研究为主,不断优化铁水预处理、转炉冶炼工艺。在RH精炼工序主要研究脱碳工艺、保证稳定的内控成分,研究稳定的连铸工艺,从而得到成分控制合理稳定、钢质纯净、表面质量好的连铸坯。
在热轧阶段,结合济钢热连轧机组的设备状况,制定出合理DC04板坯的终轧和卷取温度来控制二相粒子的固溶和析出。
在冷轧和退火工序进行的工艺研究,通过大量的实验室及工业试验研究,确定合理的冷轧压下率和全氢罩式炉退火工艺制度。
通过模拟成形和现场试冲对产品的成形性能进行验证。
The thesis regards ASP Al-killed cold-rolled sheet DC04 steel of Jinan Iron and Steel Company as the research object. The main aim of the research work is to satisfy the demand of the customers on deep-drawing properties of cold rolled sheet. The effect of main processing parameters. such as heating and coiling temperature in hot rolling, deformation rate and annealing temperature in cold rolling on microstructure and deep drawing properties of the strip were studied. The main works of this thesis are as follows:
1)The main task in steel making process are to decrease carbon and sulfur to increase steel purification, to optimize pre-treatment of iron liquid, to improve the re-blowing. In RH refining process, main research is on de-carbon process, internal control composition of keeping stable, continuous casting process. Based on the above method, the continuous casting slab with reasonable controlled composition, purified steel quality and good surface quality were gotten.
2)In hot rolling stage, the main work is to control the second phase solid solution and segregation of deep-drawing DC04 steel according to the equipment situation and control ability of Jinan steel hot rolling mill, and to setup optimized hot rolling temperature schedule for DC04 slab, such as finishing temperature and coiling temperature. By using the optimized schedule, the hot rolling coils with reasonable microstructure and grain size were gotten.
3)In process of cold rolling and anneal, by doing many research works of lab and industrial test, the reasonable schedule of cold rolling deformation rate and hydrogen batch annealing process were determined.
4)Deep drawing property of DC04 products was checked with simulation forming and in the workshop.
引文
[1]王先进,茹铮,马衍伟.我国汽车用钢板的现状和研究进展[J].钢铁,1998,33(10)： 68-72.
[2]王利等.宝钢汽车板的开发及应用[J],特殊钢,2003,24(1)：55-56.
[3]马鸣图.我国汽车钢板研究与应用进展[J].钢铁,2001,36(8)：64-69.
[4]涂道遂.汽车板带市场分析[J].钢铁技术,2001,5：27-32.
[5]王章忠.新型冲压用钢的开发与展望[J].机械工程材料,2003,27(3)：45-47.
[6]Ray RK, Jonas J J, Hook R E. Cold rolling and annealing textures in low carbon and extralow carbon steels[J]. Internal mateirals Reviews,1994, 39(4):126-129.
[7]庄权华.Stl5深冲钢再结晶规律研究与应用[D].沈阳：东北大学,2002.
[8]Weng Yuqing. Ultraf ine Grained Steel [M]. Beijing:Metallurgical Industry Press,2003.56.57.
[9]邢峰.本钢深冲板深冲性能的实验研究[D].北京：北京科技大学,2002.
[10]吴光亮,郑柏平,焦国华,等。涟钢CSP连铸连轧流程的技术装备和生产实践.特殊钢,2006,27(2)：46-48.
[11]陈林,汪凌云,卢志文.AZ31B镁合金板材冲压成形性能研究[J].轻合金加工技术,2006,34(1)：31-34.
[12]王有铭,李曼玉,韦光.钢材的控制轧制和控制冷却[M].北京：冶金工业出版社,1993.127.128.
[13]王先进,崔德理.超低碳钢的最新发展,北京：北京科技大学,1991：7-8.
[14]Paul parnicre. Stituation and properties of IF Sheet Steel in the Eurpean Car History. International Forum for the properties and Application of IF steel, Tokyo. Japan.2003.
[15]Liu Zhan Ying et. Effect of cold rolled reduction on drawability of a cold rolled IF steels, Tokyo. Japan.2003.
[16]田德新,凤佩华.深冲08A1钢的成分工艺对成品成形性的影响[J].钢铁研究,1995,1.
[17]赵志宇,梅淑文,王淑华.03A1冲压性能影响因素分析[J].金属世界,2009,4：58-60.
[18]崔德理.冶金工艺对无间隙原子钢板织构及深冲性能影响的研究(博士学位论文)[D].北京：北京科技大学.1992.
[19]宋维锡.金属学,冶金工业出版社,1989.
[20]侯增寿,卢光熙.金属学原理.上海：上海科学技术出版社,1990.
[21]孙景宏.微碳深冲钢板组织演变和工艺优化的研究.(博士学位论文)[D].北京：北京科技大学.2005.
[22]Tomtiz A, KasPar R. Thin-gauge hot strip of steel as a deep-drawable substitution for cold srtip. ISII International,2000,40(9):927-931.
[23]孔冰玉,陆匠心.国内外汽车板解剖析报告,宝山钢铁研究所,1989.
[24]康永林等,汽车板的成分组织及工艺控制,轧钢,第6期(总第73期),(1996年12月),53～56.
[25]Asamura T. International Symposium for LC and ULC Sheet Steels, Aachen, Germmany,1998,1-14.
[26]赵辉,王先进.热轧工艺对IF钢析出物析出行为的影响.钢铁研究.第1期(总第76期),(1994年1月)：29～30.
[27]吕庆功,陈光南,周家琮,等.热轧钢板的织构.钢铁钒钛.2001,22(6).
[28]陈宇,钟定忠,谢华.热轧钢板的分析和应用.2000,35(8)：38～39.
[29]李小权,夏茂森,张磊,倪晓青,周生玉.深冲用铝镇静钢DC04的开发与生产[J].山东冶金,2009,31(6)：28-30.
[30]孔繁鑫,张鑫.05CuPCrNi冷轧带钢退火工艺制度优化[J].鞍钢技术,2005,2：35-36.
[31]崔勇,李驭,佟强.冷轧Q195F钢种退火工艺制度的优化[J].物理测试,2000,6：22-27.
[2]王利等.宝钢汽车板的开发及应用[J],特殊钢,2003,24(1)：55-56.
[3]马鸣图.我国汽车钢板研究与应用进展[J].钢铁,2001,36(8)：64-69.
[4]涂道遂.汽车板带市场分析[J].钢铁技术,2001,5：27-32.
[5]王章忠.新型冲压用钢的开发与展望[J].机械工程材料,2003,27(3)：45-47.
[6]Ray RK, Jonas J J, Hook R E. Cold rolling and annealing textures in low carbon and extralow carbon steels[J]. Internal mateirals Reviews,1994, 39(4):126-129.
[7]庄权华.Stl5深冲钢再结晶规律研究与应用[D].沈阳：东北大学,2002.
[8]Weng Yuqing. Ultraf ine Grained Steel [M]. Beijing:Metallurgical Industry Press,2003.56.57.
[9]邢峰.本钢深冲板深冲性能的实验研究[D].北京：北京科技大学,2002.
[10]吴光亮,郑柏平,焦国华,等。涟钢CSP连铸连轧流程的技术装备和生产实践.特殊钢,2006,27(2)：46-48.
[11]陈林,汪凌云,卢志文.AZ31B镁合金板材冲压成形性能研究[J].轻合金加工技术,2006,34(1)：31-34.
[12]王有铭,李曼玉,韦光.钢材的控制轧制和控制冷却[M].北京：冶金工业出版社,1993.127.128.
[13]王先进,崔德理.超低碳钢的最新发展,北京：北京科技大学,1991：7-8.
[14]Paul parnicre. Stituation and properties of IF Sheet Steel in the Eurpean Car History. International Forum for the properties and Application of IF steel, Tokyo. Japan.2003.
[15]Liu Zhan Ying et. Effect of cold rolled reduction on drawability of a cold rolled IF steels, Tokyo. Japan.2003.
[16]田德新,凤佩华.深冲08A1钢的成分工艺对成品成形性的影响[J].钢铁研究,1995,1.
[17]赵志宇,梅淑文,王淑华.03A1冲压性能影响因素分析[J].金属世界,2009,4：58-60.
[18]崔德理.冶金工艺对无间隙原子钢板织构及深冲性能影响的研究(博士学位论文)[D].北京：北京科技大学.1992.
[19]宋维锡.金属学,冶金工业出版社,1989.
[20]侯增寿,卢光熙.金属学原理.上海：上海科学技术出版社,1990.
[21]孙景宏.微碳深冲钢板组织演变和工艺优化的研究.(博士学位论文)[D].北京：北京科技大学.2005.
[22]Tomtiz A, KasPar R. Thin-gauge hot strip of steel as a deep-drawable substitution for cold srtip. ISII International,2000,40(9):927-931.
[23]孔冰玉,陆匠心.国内外汽车板解剖析报告,宝山钢铁研究所,1989.
[24]康永林等,汽车板的成分组织及工艺控制,轧钢,第6期(总第73期),(1996年12月),53～56.
[25]Asamura T. International Symposium for LC and ULC Sheet Steels, Aachen, Germmany,1998,1-14.
[26]赵辉,王先进.热轧工艺对IF钢析出物析出行为的影响.钢铁研究.第1期(总第76期),(1994年1月)：29～30.
[27]吕庆功,陈光南,周家琮,等.热轧钢板的织构.钢铁钒钛.2001,22(6).
[28]陈宇,钟定忠,谢华.热轧钢板的分析和应用.2000,35(8)：38～39.
[29]李小权,夏茂森,张磊,倪晓青,周生玉.深冲用铝镇静钢DC04的开发与生产[J].山东冶金,2009,31(6)：28-30.
[30]孔繁鑫,张鑫.05CuPCrNi冷轧带钢退火工艺制度优化[J].鞍钢技术,2005,2：35-36.
[31]崔勇,李驭,佟强.冷轧Q195F钢种退火工艺制度的优化[J].物理测试,2000,6：22-27.