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80%、90%阳离子度PDA制备工艺初步研究
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摘要
本文对80%、90%阳离子度PDA制备工艺进行了初步研究。以丙烯酰胺(AM)和工业单体二甲基二烯丙基氯化铵(DMDAAC)为原料,过硫酸铵(APS)为引发剂,采用一次加料方式,水溶液聚合法制备80%、90%阳离子度PDA共聚物。以文献已有的阳离子均聚物PDMDAAC制备工艺为基础,研究了单体起始总用量、引发剂用量、助剂Na_4EDTA用量以及聚合反应温度对聚合反应的影响。通过前期探索和正交优化的实验方法,得到了80%、90%阳离子度PDA最佳制备工艺。90%阳离子度PDA最佳制备工艺条件为:单体起始总用量以质量分数计为67.5%,引发剂用量为总单体质量的0.020%,助剂Na_4EDTA用量为总单体质量的0.0066%,保温方式为40℃3h、53℃3h和75℃3h,可得到产物最高特征黏度为3.90dL·g~(-1),残余双键总含量为4.31%。80%阳离子度PDA最佳制备工艺条件为:单体起始总用量以质量分数计为65.0%,引发剂用量为总单体质量的0.015%,助剂Na_4EDTA用量为总单体质量的0.0139%,保温方式为40℃3h、50℃3h和75℃3h,可得到产物最高特征黏度为4.12dL·g~(-1),残余双键总含量为7.98%。同时,在最佳制备工艺条件下考察各影响因素的变化对产物特征黏度的影响趋势。上述研究得到了高特征黏度的高阳离子度PDA产物,丰富了PDA制备工艺方面的理论及认识,为其机理研究和工业化生产打下一定的基础。
The process of preparing poly DMDAAC-AM(PDA)was studied in this paper.Using acrylamide(AM)and dimethyldiallylammonium chloride(DMDAAC)as raw materials and ammonium persulfate(APS)as initiator,PDA copolymers with cationicity of 80%and 90%were synthesized by aqueous solution polymerization and the method of adding all raw materials in one step.Based on present polymerization process of poly-DMDAAC in our research group,the effects of various factors such as monomer concentration,the amount of initiator and Na_4EDTA and temperatures were researched respectively.The optimal conditions of synthesizing PDA with cationicity of 80%and 90%were obtained via a series of preliminary and orthonormal experiments.The optimal processing conditions of PDA with cationicity of 90%were:m(DMDAAC and AM)%=67.5%, w(APS):w(DMDAAC and AM)=0.020%,w(Na_4EDTA):w(DMDAAC and AM)=0.0066%, and the copolymerization was carried out by maintaining the reaction temperature of 40℃,53℃,75℃each for 3 hours,the highest value of intrinsic viscosity was 3.90dL·g~(-1) and its correspongding residual double bond percent was 4.3 1%.The optimal processing conditions of PDA with cationicity of 80%were:m(DMDAAC and AM)%=65.0%, w(APS):w(DMDAAC and AM)=0.015%,w(Na_4EDTA):w(DMDAAC and AM)=0.0139%, and the copolymerization was carried out by maintaining the reaction temperature of 40℃,50℃,75℃each for 3 hours,the highest value of intrinsic viscosity was 4.12dL·g~(-1) and its correspongding residual double bond percent was 7.98%.Meanwhile,on the basis of the optimal processing conditions,the factors which affected the product intrinsic viscosity were studied respectively.The studies of the preparation of PDA with high intrinsic viscosity could enrich the recognization of process in preparing PDA theoritically and be a good foundation for its further mechanism researches and industrial production.
引文
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