铸坯质量跟踪与判定系统的研究与应用
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摘要
铸坯质量跟踪与判定系统可以在连铸生产中,对铸坯质量及时做出在线预报,对确保生产的连续性、提高产品质量及降低生产成本都具有极其重要的意义。世界上的著名钢铁企业对此都表现出极大的关注,开发了自己的铸坯质量预测专家系统,对铸坯进行质量跟踪,实现了在线质量评判和分类,使ERP系统进行物流跟踪成为可能。
论文结合鞍钢ASP工艺和开发的铸坯质量跟踪与判定系统,根据鞍钢热轧带钢厂近年来的批量生产情况和试验数据及相关工艺参数的研究,分析产生铸坯缺陷的主要原因,确定缺陷产生的设备、工艺条件。根据现场记录数据分析工艺条件、设备情况对铸坯质量的影响,总结了3个钢种的铸坯质量判定评级标准,为建立铸坯质量跟踪与判定系统冶金专家数据库提供依据。通过ASP—1700线的使用效果表明,铸坯质量跟踪与判定系统完全满足连铸连轧生产线的要求,为鞍钢ERP系统投入提供了必要的支持,达到了国际先进水平,已经为企业创造了巨大的经济效益。
Scout and classification system of slab quality can be used in continuous casting process, it is significant to the continuity of production improvement in quality and reduction of cost, through timely on-line prediction. The system has attracted attentions of most famous steel companies in the world. The system is used in quality scout and on-line classification, and the chance for ERP system to track stream of materials is made.
The paper was made on the basis of ASP process in AnSteel and classification system of slab quality; a series of study were made: production in practice, experiment and analysis of parameters concerned, the reasons of defect appearance and conditions in equipment or process were confirmed in detail. The system was applied in the 1700 product line last year; it showed that the system fully meets the need of continuous casting-direct rolling line and it provided necessary support for the application of ERP system in AnSteel. It has reached the advanced level both at home and abroad, and great benefit has been brought for our company by it.
论文结合鞍钢ASP工艺和开发的铸坯质量跟踪与判定系统,根据鞍钢热轧带钢厂近年来的批量生产情况和试验数据及相关工艺参数的研究,分析产生铸坯缺陷的主要原因,确定缺陷产生的设备、工艺条件。根据现场记录数据分析工艺条件、设备情况对铸坯质量的影响,总结了3个钢种的铸坯质量判定评级标准,为建立铸坯质量跟踪与判定系统冶金专家数据库提供依据。通过ASP—1700线的使用效果表明,铸坯质量跟踪与判定系统完全满足连铸连轧生产线的要求,为鞍钢ERP系统投入提供了必要的支持,达到了国际先进水平,已经为企业创造了巨大的经济效益。
Scout and classification system of slab quality can be used in continuous casting process, it is significant to the continuity of production improvement in quality and reduction of cost, through timely on-line prediction. The system has attracted attentions of most famous steel companies in the world. The system is used in quality scout and on-line classification, and the chance for ERP system to track stream of materials is made.
The paper was made on the basis of ASP process in AnSteel and classification system of slab quality; a series of study were made: production in practice, experiment and analysis of parameters concerned, the reasons of defect appearance and conditions in equipment or process were confirmed in detail. The system was applied in the 1700 product line last year; it showed that the system fully meets the need of continuous casting-direct rolling line and it provided necessary support for the application of ERP system in AnSteel. It has reached the advanced level both at home and abroad, and great benefit has been brought for our company by it.
引文
[1]冯捷,史学红主编.连续铸钢生产.冶金工业出版社,2005:280-288
[2]崔继安.1700生产线热装热送技术.鞍钢技术,2006(3)
[3]蔡开科主编.连续铸钢500问.北京:冶金工业出版,2004:153-303
[4]本书编辑委员会.炼钢-连铸新技术800问.北京:冶金工业出版,2003:285-305
[5]毕学工,李救生.连铸坯质量预报系统发展及我国应用的探讨.钢铁研究,2003(2):49-52
[6]H.Preissl and T.Faster.Automatic Quality Control Of Cast Slabs atthe VOEST-ALPINE Steel Works.Steelmaking Conference Proceedings,1995:621-627
[7]J.Lanschützer,H.Resch and M.Thalhammer.Development Tools for the Caster Engineer.Iron &Steelmaker,2001,28(11):17-21
[8]Johannes Schwedmann,Dr.Jüren Wochnik.Instrumentation System,Automation Control and Quality Control for Products of the Continuous Casting Process.The Second International Conference on Continuous Casting of Steel,1997:356-363
[9]J.D.Madill,A.Scholes,A.S.Normanton,A.Robson,D.Stamp.Continuous Casting Development at British Steel.1998 Steelmaking Conference Proceedings:285-289
[10]MM.Collur,B.V.Patil and M.J.Korzi et.al,Evaluation of the Mannesman Demag Mold Thermal Monitoring System at the A- L Brachenridge Slab Caster,2000Steelmaking Conference Proceedings:413-432
[11]P.Bellomo,G.Santa Maria et.al,Online Detection of Mold Thermal Transfer Characteristics,1994 Steelmaking Conference Proceedings:319-327
[12]姜广森.连铸板坯表面质量预报专家系统的研究:[硕士学位论文].武汉:武汉科技大学,2005
[13]徐国栋,阎朝红.宝钢3号板坯连铸机中新技术的应用.2005年冶金行业论文库
[14]杨旗.攀钢2#板坯连铸QCS质量控制模型.四川冶金,2005,(4):46-48
[15]叶宏谟著.企业资源规划ERE电子工业出版社,2002:3
[16]田乃媛.薄板坯连铸连轧第2版.冶金工业出版社,2005:117-309
[17]王中丙著.现代电炉-薄板坯连铸连轧.冶金工业出版社,2004:464-473
[18]王天义编著.薄板坯连铸连轧-工艺技术实践.冶金工业出版社,2005:156-309
[19]ASP技术创新与发展-鞍山钢铁集团公司.鞍钢2005年会议材料
[20]刘玠.鞍钢1700中薄板坯连铸连轧生产线(ASP)工程与生产实践.钢铁,2003:27
[21]陈雷.连续铸钢[M].北京:冶金工业出版社,1994:1-24
[22]1史衰兴.连铸钢坯质量[M].北京:冶金工业出版社,1978
[23]卢盛意.连铸坯质量[M].北京:冶金工业出版社,1994
[24]刘浏,曾加庆.纯净钢及其生产工艺的发展[J].钢铁,2000,3(3):69-71
[25]李丁.威钢连铸坯非金属夹杂物研究:[工程硕士学位论文].重庆:重庆大学,2004
[26]潘秀兰.洁净钢生产技术初探.鞍钢技术,2002(6):4-7
[27]孙光,王彬.08A1钢连铸板坯表面裂纹和夹杂产生原因的研究[J].鞍钢技术,1998,12(7):33
[28]尹合壁,姚曼,罗庆梅等.连铸坯表面裂纹预测研究的现状[J].钢铁研究学报,2004,16(1):2
[29]鞍钢集团公司教培部,连铸工艺高级工教材,2004:37-45
[30]朱立光,王硕明,张彩军等.现代连铸工艺与实践[M].石家庄:河北科学技术出版社,1999:234-240
[31]吴振刚,孟秀梅.薄板坯连铸纵裂纹的控制[J].冶金标准化与质量,2001,39(3):17
[32]任吉堂,朱立光,王书桓.连铸连轧理论与实践[M].北京:冶金工业出版社,2004
[33]许烯,吴国庆,岑永权.浦钢连铸大板坯表面横裂成因及对策分析[J].上海金属,2000,22(1):27
[34]莫德敏,王怀宇.锅炉钢、微合金化钢以及高强度级别钢连铸板坯中横向裂纹的控制[J].宽厚板,2003,9(1):148
[35]蔡开科,韩传基,孙彦辉.连铸坯裂纹控制.北京科技大学冶金与生态工程学院,2006.5
[36]蔡开科.连铸铸钢原理与工艺[M].北京:冶金工业出版社,1994:277-301
[37]马福昌,刘永龙,屈芙渠.连铸板坯产生角部裂纹的影响因素[J].宽厚板,2000,6(2):28-31
[38]蔡开科.连铸坯凝固过程中裂纹的成因[J].连铸,1994,2(3):39-44
[39]曹广畴.现代板坯连铸[M].北京:冶金工业出版社,1994:88-102
[40]曾祖谦.连铸板坯内裂纹对策初探[J].炼钢,1995,5:13-15
[41]潘秀兰.连铸板坯裂纹的成因和防止措施[J].鞍钢技术,1997,2:15-22
[42]鞍钢集团公司.连铸原理.高级连铸工:92
[43]张乔英.拉速变化对IF钢铸坯非金属夹杂物含量的影响[J].炼钢,2006,12(6):17-23.
[44]EMLING W H,WAUGAMAN T A,FELDBAUER S L.Subsurface Mold Slag Entrapment in Ultra Low Carbon Steel[J].Steelmaking Conference Proceedings.1944,77:3-11
[45]MAIRY B,WOLF M.在连续铸钢中控制结晶器摩擦力的重要性[(A)].北京:中国金属学会连续铸钢学会,1986:207-217
[46]吴杰,李正邦.超低碳钢连铸过程中增碳机理的探究[J].钢铁,2000,1:14-17
[47]刘承军,王德永.连铸时超低碳钢结晶器内钢液增碳的研究[J].特殊钢,2006,3(2):23-27
[48]张立峰,王新华.连铸钢中的夹杂物[J].山东冶金,2005,4(2):17-20
[49]李永康.CSP连铸絮流现象的分析及预防措施[J].安徽冶金科技职业学院学报,2005,4(15):7-13
[50]张乔英.非稳态浇铸时IF钢铸坯表层夹杂物粒径的分布[J].特殊钢,2006,9(5):37-43
[2]崔继安.1700生产线热装热送技术.鞍钢技术,2006(3)
[3]蔡开科主编.连续铸钢500问.北京:冶金工业出版,2004:153-303
[4]本书编辑委员会.炼钢-连铸新技术800问.北京:冶金工业出版,2003:285-305
[5]毕学工,李救生.连铸坯质量预报系统发展及我国应用的探讨.钢铁研究,2003(2):49-52
[6]H.Preissl and T.Faster.Automatic Quality Control Of Cast Slabs atthe VOEST-ALPINE Steel Works.Steelmaking Conference Proceedings,1995:621-627
[7]J.Lanschützer,H.Resch and M.Thalhammer.Development Tools for the Caster Engineer.Iron &Steelmaker,2001,28(11):17-21
[8]Johannes Schwedmann,Dr.Jüren Wochnik.Instrumentation System,Automation Control and Quality Control for Products of the Continuous Casting Process.The Second International Conference on Continuous Casting of Steel,1997:356-363
[9]J.D.Madill,A.Scholes,A.S.Normanton,A.Robson,D.Stamp.Continuous Casting Development at British Steel.1998 Steelmaking Conference Proceedings:285-289
[10]MM.Collur,B.V.Patil and M.J.Korzi et.al,Evaluation of the Mannesman Demag Mold Thermal Monitoring System at the A- L Brachenridge Slab Caster,2000Steelmaking Conference Proceedings:413-432
[11]P.Bellomo,G.Santa Maria et.al,Online Detection of Mold Thermal Transfer Characteristics,1994 Steelmaking Conference Proceedings:319-327
[12]姜广森.连铸板坯表面质量预报专家系统的研究:[硕士学位论文].武汉:武汉科技大学,2005
[13]徐国栋,阎朝红.宝钢3号板坯连铸机中新技术的应用.2005年冶金行业论文库
[14]杨旗.攀钢2#板坯连铸QCS质量控制模型.四川冶金,2005,(4):46-48
[15]叶宏谟著.企业资源规划ERE电子工业出版社,2002:3
[16]田乃媛.薄板坯连铸连轧第2版.冶金工业出版社,2005:117-309
[17]王中丙著.现代电炉-薄板坯连铸连轧.冶金工业出版社,2004:464-473
[18]王天义编著.薄板坯连铸连轧-工艺技术实践.冶金工业出版社,2005:156-309
[19]ASP技术创新与发展-鞍山钢铁集团公司.鞍钢2005年会议材料
[20]刘玠.鞍钢1700中薄板坯连铸连轧生产线(ASP)工程与生产实践.钢铁,2003:27
[21]陈雷.连续铸钢[M].北京:冶金工业出版社,1994:1-24
[22]1史衰兴.连铸钢坯质量[M].北京:冶金工业出版社,1978
[23]卢盛意.连铸坯质量[M].北京:冶金工业出版社,1994
[24]刘浏,曾加庆.纯净钢及其生产工艺的发展[J].钢铁,2000,3(3):69-71
[25]李丁.威钢连铸坯非金属夹杂物研究:[工程硕士学位论文].重庆:重庆大学,2004
[26]潘秀兰.洁净钢生产技术初探.鞍钢技术,2002(6):4-7
[27]孙光,王彬.08A1钢连铸板坯表面裂纹和夹杂产生原因的研究[J].鞍钢技术,1998,12(7):33
[28]尹合壁,姚曼,罗庆梅等.连铸坯表面裂纹预测研究的现状[J].钢铁研究学报,2004,16(1):2
[29]鞍钢集团公司教培部,连铸工艺高级工教材,2004:37-45
[30]朱立光,王硕明,张彩军等.现代连铸工艺与实践[M].石家庄:河北科学技术出版社,1999:234-240
[31]吴振刚,孟秀梅.薄板坯连铸纵裂纹的控制[J].冶金标准化与质量,2001,39(3):17
[32]任吉堂,朱立光,王书桓.连铸连轧理论与实践[M].北京:冶金工业出版社,2004
[33]许烯,吴国庆,岑永权.浦钢连铸大板坯表面横裂成因及对策分析[J].上海金属,2000,22(1):27
[34]莫德敏,王怀宇.锅炉钢、微合金化钢以及高强度级别钢连铸板坯中横向裂纹的控制[J].宽厚板,2003,9(1):148
[35]蔡开科,韩传基,孙彦辉.连铸坯裂纹控制.北京科技大学冶金与生态工程学院,2006.5
[36]蔡开科.连铸铸钢原理与工艺[M].北京:冶金工业出版社,1994:277-301
[37]马福昌,刘永龙,屈芙渠.连铸板坯产生角部裂纹的影响因素[J].宽厚板,2000,6(2):28-31
[38]蔡开科.连铸坯凝固过程中裂纹的成因[J].连铸,1994,2(3):39-44
[39]曹广畴.现代板坯连铸[M].北京:冶金工业出版社,1994:88-102
[40]曾祖谦.连铸板坯内裂纹对策初探[J].炼钢,1995,5:13-15
[41]潘秀兰.连铸板坯裂纹的成因和防止措施[J].鞍钢技术,1997,2:15-22
[42]鞍钢集团公司.连铸原理.高级连铸工:92
[43]张乔英.拉速变化对IF钢铸坯非金属夹杂物含量的影响[J].炼钢,2006,12(6):17-23.
[44]EMLING W H,WAUGAMAN T A,FELDBAUER S L.Subsurface Mold Slag Entrapment in Ultra Low Carbon Steel[J].Steelmaking Conference Proceedings.1944,77:3-11
[45]MAIRY B,WOLF M.在连续铸钢中控制结晶器摩擦力的重要性[(A)].北京:中国金属学会连续铸钢学会,1986:207-217
[46]吴杰,李正邦.超低碳钢连铸过程中增碳机理的探究[J].钢铁,2000,1:14-17
[47]刘承军,王德永.连铸时超低碳钢结晶器内钢液增碳的研究[J].特殊钢,2006,3(2):23-27
[48]张立峰,王新华.连铸钢中的夹杂物[J].山东冶金,2005,4(2):17-20
[49]李永康.CSP连铸絮流现象的分析及预防措施[J].安徽冶金科技职业学院学报,2005,4(15):7-13
[50]张乔英.非稳态浇铸时IF钢铸坯表层夹杂物粒径的分布[J].特殊钢,2006,9(5):37-43