基于PCI总线的ACM程控检测系统设计与实现
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摘要
为了监督和控制某个生产过程或运动对象的状态,掌握其发展变化规律,就必须检测描述它们特性的各种参数。传统的检测技术及系统已经不能满足现代的工业生产过程参数的检测,因此引入自动测试、虚拟测试等先进技术,研制数字化、智能化、实时性好的现代检测系统具有重要意义。本文以实际的工程项目为背景,完成了一种新型的ACM检测系统的设计和实现。
针对ACM检测需求,本文设计了基于PCI总线的、以计算机为控制中心的、实时的ACM程控检测系统方案。文中首先介绍了PCI总线,并详细讨论了基于PCI9052芯片的PCI总线接口实现;然后对系统软硬件设计的关键技术进行了研究和描述;最后进行了系统性能测试,给出了测试结果。
系统硬件设计主要包括阀门控制模块、数据采集模块和信号调理模块设计。阀门控制模块的实现包括了PCI总线接口电路、FPGA接口电路、隔离电路、D/A转换器电路和V/I转换电路设计。在数据采集模块设计时,首先给出了采集卡总体设计方案,然后详细研究了模数转换模块、FIFO缓存模块和控制模块的设计。信号调理模块设计包括I/V变换电路、转速传感器信号调理电路和温度传感器信号调理电路。从传感器输出信号经过信号调理模块进行信号调理后,转换成数据采集卡可以接受的输入信号,以便数据采集卡进行后续处理。
本文阐述了阀门控制卡驱动程序设计和上层应用程序设计。在驱动程序设计中,首先介绍了WDM驱动程序的特点,然后详细描述了利用DriverStudio开发工具开发阀门控制卡的WDM驱动程序的过程。在上层应用程序设计中,介绍了上层应用程序的功能、结构及其工作流程,描述了数据采集模块、数据分析处理模块和告警功能模块的设计,重点研究了振动信号的分析处理。
为了衡量系统的性能优劣,本文进行了系统性能测试。系统性能测试包括所有的传感器信号采集通道测试和ACM实物状态综合测试,并给出了测试结果。
本文设计的ACM程控检测系统经过调试后已经投入到波音737 ACM检测中,实践证明整个系统工作稳定,测量准确,操作简单方便,满足系统设计要求。
For monitoring and controlling the status of a produce process or a move object, it needs to test all kind of their status. Traditional test technology and system already can’t satisfy the test of industry produce process status. Therefore, it is important to introduce advanced technology about automatic test and dummy test for developing digital and intelligentized real-time test system. Based on the actual engineering issue, a new kind of ACM test system is designed and implemented in this paper.
Aiming at the ACM test requirement, a project has been designed to develop programmable ACM test system based on PCI bus and controlled by computer. In this paper, PCI bus specification has been presented and PCI bus interface implement based on PCI9052 chip has been discussed in detail. Then, hardware and software design have been researched and described. At last we carry out system performance test and list all of test results.
System hardware is implemented by design valve control module and data acquisition module and signal regulation module. To implement valve control module, we need to design PCI bus interface circuit, FPGA circuit, insulation circuit, DAC circuit and V/I conversion circuit. In the topic of designing Data acquisition card, we firstly present the scheme of Data acquisition card, and then we implement the A/D conversion module, and FIFO buffer module and logic control module. To implement signal regulation module, we need to design I/V conversion circuit, rotate speed transducer and temperature transducers regulation circuit. The function of signal regulation module is to convert transducers signal to fit in with acquiring by PCI data acquisition card.
In the topic of driver program design and application design, we present the traits of WDM and develop the valve control card’s driver program by DriverStudio, and then we research the developing and implement of application. In the process of application developing, we present the design of application’s function, structure, flow chart and emphasize on design data acquisition module, data analysis and management module. In data analysis and management module, we mainly analyze and deal with vibration signal.
For analyzing system performance, we have measured the precision of data acquisition channels and performed ACM locale test by ACM test system. After testing, we list all of test results in the paper.
At present, the ACM test system has accomplished and successfully used in Boeing 737 airplane ACM test. The actual test results prove that the ACM test system can stably run with high precision and convenient operation and its performance perfectly meets the anticipant requirement.
针对ACM检测需求,本文设计了基于PCI总线的、以计算机为控制中心的、实时的ACM程控检测系统方案。文中首先介绍了PCI总线,并详细讨论了基于PCI9052芯片的PCI总线接口实现;然后对系统软硬件设计的关键技术进行了研究和描述;最后进行了系统性能测试,给出了测试结果。
系统硬件设计主要包括阀门控制模块、数据采集模块和信号调理模块设计。阀门控制模块的实现包括了PCI总线接口电路、FPGA接口电路、隔离电路、D/A转换器电路和V/I转换电路设计。在数据采集模块设计时,首先给出了采集卡总体设计方案,然后详细研究了模数转换模块、FIFO缓存模块和控制模块的设计。信号调理模块设计包括I/V变换电路、转速传感器信号调理电路和温度传感器信号调理电路。从传感器输出信号经过信号调理模块进行信号调理后,转换成数据采集卡可以接受的输入信号,以便数据采集卡进行后续处理。
本文阐述了阀门控制卡驱动程序设计和上层应用程序设计。在驱动程序设计中,首先介绍了WDM驱动程序的特点,然后详细描述了利用DriverStudio开发工具开发阀门控制卡的WDM驱动程序的过程。在上层应用程序设计中,介绍了上层应用程序的功能、结构及其工作流程,描述了数据采集模块、数据分析处理模块和告警功能模块的设计,重点研究了振动信号的分析处理。
为了衡量系统的性能优劣,本文进行了系统性能测试。系统性能测试包括所有的传感器信号采集通道测试和ACM实物状态综合测试,并给出了测试结果。
本文设计的ACM程控检测系统经过调试后已经投入到波音737 ACM检测中,实践证明整个系统工作稳定,测量准确,操作简单方便,满足系统设计要求。
For monitoring and controlling the status of a produce process or a move object, it needs to test all kind of their status. Traditional test technology and system already can’t satisfy the test of industry produce process status. Therefore, it is important to introduce advanced technology about automatic test and dummy test for developing digital and intelligentized real-time test system. Based on the actual engineering issue, a new kind of ACM test system is designed and implemented in this paper.
Aiming at the ACM test requirement, a project has been designed to develop programmable ACM test system based on PCI bus and controlled by computer. In this paper, PCI bus specification has been presented and PCI bus interface implement based on PCI9052 chip has been discussed in detail. Then, hardware and software design have been researched and described. At last we carry out system performance test and list all of test results.
System hardware is implemented by design valve control module and data acquisition module and signal regulation module. To implement valve control module, we need to design PCI bus interface circuit, FPGA circuit, insulation circuit, DAC circuit and V/I conversion circuit. In the topic of designing Data acquisition card, we firstly present the scheme of Data acquisition card, and then we implement the A/D conversion module, and FIFO buffer module and logic control module. To implement signal regulation module, we need to design I/V conversion circuit, rotate speed transducer and temperature transducers regulation circuit. The function of signal regulation module is to convert transducers signal to fit in with acquiring by PCI data acquisition card.
In the topic of driver program design and application design, we present the traits of WDM and develop the valve control card’s driver program by DriverStudio, and then we research the developing and implement of application. In the process of application developing, we present the design of application’s function, structure, flow chart and emphasize on design data acquisition module, data analysis and management module. In data analysis and management module, we mainly analyze and deal with vibration signal.
For analyzing system performance, we have measured the precision of data acquisition channels and performed ACM locale test by ACM test system. After testing, we list all of test results in the paper.
At present, the ACM test system has accomplished and successfully used in Boeing 737 airplane ACM test. The actual test results prove that the ACM test system can stably run with high precision and convenient operation and its performance perfectly meets the anticipant requirement.
引文
[1] 高宏峰.中国民航“十五”成就和“十一五”展望.中国民用航空,2006,2:1-3
[2] 王海涛.21 世纪民用航空维修业的发展方向.航空维修与工程,2002,12:43-46
[3] 度和济,韩庆大等.设备故障诊断工程.北京:冶金工业出版社,2001,3:2-3
[4] 金伟,齐世清,王建国.现代检测技术.北京:北京邮电大学出版社,2006,2:312-313
[5] 周林,殷侠等.数据采集与分析技术.西安:西安电子科技出版社,2005,7
[6] Component Maintenance Manual 2206400 21-50-78.Honeywell.2004,2:101-112
[7] 李贵山,陈金鹏. PCI 局部总线及其应用.西安:西安电子科技大学出版社,2003,9:3-5
[8] PCI Local Bus Specification .Verision 2.1.1995,6
[9] 戚德虎,李贵山. PCI 局部总线开发指南.西安:西安电子科技大学出版社,1997
[10] PCI 9052 Data Book V2.0.PLX Technology Inc. 2001,9
[11] 苏治国,张晓冬,黎莉.PCI 总线接口芯片 PCI9052 及其应用.世界电子元器件,2002,5:35-37
[12] 盛刚,唐厚军.基于 PCI 总线和 DSP 的运动控制卡的设计和实现.工业控制计算机,2004,17(11):5-6
[13] AD694 Data Sheet. Analog Devices Inc.1991
[14] TLC5628 DATASHEET.Texas Instruments Inc.1996
[15] 熊璐.基于 PCI 总线的航天测控数据录取系统:[硕士学位论文].成都:电子科技大学,2006
[16] 徐志军,徐光辉.CPLD/FPGA 的开发与应用.北京:电子工业出版社.2002.
[17] 李广军,孟宪元.可编程 ASIC 设计及应用.成都:电子科技大学出版社,2003
[18] ACEX 1K Programmable Logic Device Family, Verision 3.3.ALTERA Corporation. 2001,9
[19] 夏宇闻.Verilog 数字系统设计教程.北京:北京航空航天大学出版社,2003
[20] HCPL2630 Data Sheet. Texas Instruments Inc.1986
[21] AD9221 Data Sheet. Anaog Devices Inc.1999
[22] IDT7204 Data Sheet. Integrated Device Technology, Inc. 2002
[23] RCV420 Data Sheet. Burr_Brown Corporation.1997,10
[24] 顾国华,陈钱,张保民.一种基于电涡流传感器的数据采集系统[J].光电子技术,1997,17(3):170-176
[25] 沙占友,葛家怡,孟志永,马洪涛等.集成化智能传感器原理与应用.北京:电子工业出版社,2004,1
[26] 刘迎春,叶湘滨.传感器原理设计及应用.长沙:国防科技大学出版社,1997,3
[27] 杜欣,马秦生.PCI 传输卡的 WDM 驱动程序设计.电子技术应用,2003,12:22-24
[28] 武安河.Windows 2000/XP WDM 设备驱动程序开发.北京:电子工业出版社,2005,5
[29] Art Baker, Jerry Lozano.Windows2000 设备驱动程序设计指南.施诺译.北京:机械工业出版,2001
[30] Chris Cant.Windows WDM 设备驱动程序开发指南.孙义,马莉波,国雪飞等译.北京:机械工业出版社,2000,1
[31] Walter Oney.Programming the Microsoft Windows Driver Model.马少华译. 驱动开发网(www. driverdevelop. com)
[32] Microsoft Corporation.Windows 2000 驱动程序开发大全.冯博琴,朱丹军,雪涛,等译.北京:机械工业出版社,2001,8
[33] John C Burgess.On digital spectrum analysis of periodic signals.J.Acoust.Soc.Am.1975;58(3)
[34] 李艳军.基于 FPGA 的空压机在线检测系统前端设计:[硕士学位论文].大连:大连理工大学,2006
[35] Xie Ming,Ding Kang.Correction for the frequency,amplitude and phase in FFT of Harmonic signa1.Mechanical System and Signal Processing.1996;10 (2)
[36] 余泊.自适应时频分析方法及其在故障诊断中的应用研究:[博士学位论文].大连:大连理工大学,1998
[37] 戴红生,韩小钢等.分频段技术在旋转机械低频振动分析中的应用.华东电力,2002,30(3)
[38] 陈佩青.数字信号处理教程.北京:清华大学出版社,2003,1
[2] 王海涛.21 世纪民用航空维修业的发展方向.航空维修与工程,2002,12:43-46
[3] 度和济,韩庆大等.设备故障诊断工程.北京:冶金工业出版社,2001,3:2-3
[4] 金伟,齐世清,王建国.现代检测技术.北京:北京邮电大学出版社,2006,2:312-313
[5] 周林,殷侠等.数据采集与分析技术.西安:西安电子科技出版社,2005,7
[6] Component Maintenance Manual 2206400 21-50-78.Honeywell.2004,2:101-112
[7] 李贵山,陈金鹏. PCI 局部总线及其应用.西安:西安电子科技大学出版社,2003,9:3-5
[8] PCI Local Bus Specification .Verision 2.1.1995,6
[9] 戚德虎,李贵山. PCI 局部总线开发指南.西安:西安电子科技大学出版社,1997
[10] PCI 9052 Data Book V2.0.PLX Technology Inc. 2001,9
[11] 苏治国,张晓冬,黎莉.PCI 总线接口芯片 PCI9052 及其应用.世界电子元器件,2002,5:35-37
[12] 盛刚,唐厚军.基于 PCI 总线和 DSP 的运动控制卡的设计和实现.工业控制计算机,2004,17(11):5-6
[13] AD694 Data Sheet. Analog Devices Inc.1991
[14] TLC5628 DATASHEET.Texas Instruments Inc.1996
[15] 熊璐.基于 PCI 总线的航天测控数据录取系统:[硕士学位论文].成都:电子科技大学,2006
[16] 徐志军,徐光辉.CPLD/FPGA 的开发与应用.北京:电子工业出版社.2002.
[17] 李广军,孟宪元.可编程 ASIC 设计及应用.成都:电子科技大学出版社,2003
[18] ACEX 1K Programmable Logic Device Family, Verision 3.3.ALTERA Corporation. 2001,9
[19] 夏宇闻.Verilog 数字系统设计教程.北京:北京航空航天大学出版社,2003
[20] HCPL2630 Data Sheet. Texas Instruments Inc.1986
[21] AD9221 Data Sheet. Anaog Devices Inc.1999
[22] IDT7204 Data Sheet. Integrated Device Technology, Inc. 2002
[23] RCV420 Data Sheet. Burr_Brown Corporation.1997,10
[24] 顾国华,陈钱,张保民.一种基于电涡流传感器的数据采集系统[J].光电子技术,1997,17(3):170-176
[25] 沙占友,葛家怡,孟志永,马洪涛等.集成化智能传感器原理与应用.北京:电子工业出版社,2004,1
[26] 刘迎春,叶湘滨.传感器原理设计及应用.长沙:国防科技大学出版社,1997,3
[27] 杜欣,马秦生.PCI 传输卡的 WDM 驱动程序设计.电子技术应用,2003,12:22-24
[28] 武安河.Windows 2000/XP WDM 设备驱动程序开发.北京:电子工业出版社,2005,5
[29] Art Baker, Jerry Lozano.Windows2000 设备驱动程序设计指南.施诺译.北京:机械工业出版,2001
[30] Chris Cant.Windows WDM 设备驱动程序开发指南.孙义,马莉波,国雪飞等译.北京:机械工业出版社,2000,1
[31] Walter Oney.Programming the Microsoft Windows Driver Model.马少华译. 驱动开发网(www. driverdevelop. com)
[32] Microsoft Corporation.Windows 2000 驱动程序开发大全.冯博琴,朱丹军,雪涛,等译.北京:机械工业出版社,2001,8
[33] John C Burgess.On digital spectrum analysis of periodic signals.J.Acoust.Soc.Am.1975;58(3)
[34] 李艳军.基于 FPGA 的空压机在线检测系统前端设计:[硕士学位论文].大连:大连理工大学,2006
[35] Xie Ming,Ding Kang.Correction for the frequency,amplitude and phase in FFT of Harmonic signa1.Mechanical System and Signal Processing.1996;10 (2)
[36] 余泊.自适应时频分析方法及其在故障诊断中的应用研究:[博士学位论文].大连:大连理工大学,1998
[37] 戴红生,韩小钢等.分频段技术在旋转机械低频振动分析中的应用.华东电力,2002,30(3)
[38] 陈佩青.数字信号处理教程.北京:清华大学出版社,2003,1